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Cooling unit with gas heat, 26 unitary products group, Connection diagram elementary diagram – York CHAMPION PLUS DNP024 User Manual

Page 26

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036-21366-003-C-0405

26

Unitary Products Group

FIGURE 16 - TYPICAL WIRING DIAGRAM D*NP 030-048 (208/230-3-60 POWER SUPPLY

17H

15H

3H,5H

10G

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

G/GRA

COOL/BLU

HEAT/BK

R/RED

108/PR

224/R

213/R

224/R

224/R

"SPEED" CONNECTIONS

COOLING BLOWER

FOR HEATING AND

SEE TABLES 1 AND 2

R/RED

213/R

214/BR

BLK

PRP

108/PR

240V/PRP

C2/BRN

240V/BLK

240V/PRP

GND/GRN

220/O

221/BR

224/R

214/BR

110/BK

MOVE '108/PR' WIRE FROM 230V TO 208V ON TRANFORMER T1.

6. UNIT FACTORY WIRED FOR 230 VOLT OPERATION. FOR 208 VOLT OPERATION

208

208V

R/RED

/BLK

HEAT

MOTOR

ID FAN

5

4

3

2

1

S5

S4

ID MOTOR CONTROLLER

YEL

Y1/

/BLU

COOL

BRN

C2/

WHT

W1/

BRN

C1/

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

16

MOTOR "SPEED" CONNECTIONS

TB2 TERMINAL BLOCK, 24V, ID

B

A

TB2

ID MOTOR CONTROLLER

S5/P5 SOCKET/PLUG CONNECTION, 230V, 5 PIN ON ID MOTOR CONTROL

* BLACK SQUARE INDICATES SWITCH POSITION

SETTING

FACTORY

180 SEC

120 SEC

90 SEC

60 SEC

INDOOR BLOWER HEAT OFF DELAY: (SEE RIGHT)*

INDOOR BLOWER HEAT ON DELAY: 30 SEC

INDOOR BLOWER COOL OFF DELAY: 30 SEC

INDOOR BLOWER COOL ON DELAY: 3 SEC

CONTROL BOARD SETTINGS:

COMBUSTION BLOWER POSTPURGE: 5 SEC

S4/P4 SOCKET/PLUG CONNECTION, 24V, 16 PIN ON ID MOTOR CONTROL

S3/P3 SOCKET/PLUG CONNECTION, 24V, 4 PIN ON GAS VALVE

S2/P2 SOCKET/PLUG CONNECTION, 24V, 4 PIN ON GAS VALVE

CN1/P1 SOCKET/PLUG CONNECTION, 24V, 6 PIN ON CONTROL BOARD

B

A

TB2

FOR COOLING AIRFLOW

BLOWER CONNECTIONS

TABLE 1

"SPEED" CONNECTIONS

FOR COOLING BLOWER

SEE TABLE 1

BLK

PRP

5

4

3

240V/BLK

240V/PRP

GRN

ROOM THERMOSTAT 24V CONNECTIONS

TB1 ON CONTROL BOARD

FIELD WIRING

OPTIONAL WIRING AND DEVICES

FACTORY WIRING AND DEVICES

OUTDOOR

FAN

MOTOR

BLK

BRN

PRP

230-1-60

MOTOR

DRAFT

1

230-1-60

1

MOTOR

ID FAN

L2

L1

T2

T1

M2-2

M2-1

M2

ON CONTROL BOARD, 24-1-60, 18VA MAX

EAC ELECTRONIC AIR CLEANER RELAY OUTPUT

BOARD, 24-1-60, 18VA MAX

HUM HUMIDIFIER RELAY OUTPUT ON CONTROL

N

N

EAC

HUM

N

N

EAC

HUM

GRN

VALVE

GAS

P3

4

3

2

1

P2

1

3

4

2

230-1-60

230-3-60

GAS VALVE

207/Y

211/PR

210/BL

209/BK

CLEAR

BLU

BLU

S3

4

3

2

1

S2

4

3

2

1

AFTER SERVICING.

CLEARLY RENUMBERED FOR IDENTIFICATION. VERIFY PROPER OPERATION

IT MUST BE REPLACED WITH TYPE 105 DEGREE C, 600V WIRE OR EQUIVALENT

IF ANY OF THE WIRE AS SUPPLIED WITH THIS UNIT MUST BE REMOVED,

CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION.

2. CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING

220/O

221/BR

110/BK

240V/BLK

110/BK

100/BK

B

A

T2

T1

L2

L1

M2

110/BK

M2 CONTACTOR, DRAFT INDUCER MOTOR

107/PR

100/BK

108/PR

203/BR

(SEE NOTE 5)

202/Y

107/PR

108/PR

100/BK

107/PR

201/BR

200/R

BRN

PRP

105/BL

212/R

200/R

121/BK

BK

123/BL

105/BL

126/Y

211/PR

208/PR

206/R

205/R

204/O

213/R

CLEAR

BLU

BLU

BLK

PRP

126/Y

123/BL

121/BK

206/R

210/BL

209/BK

208/PR

207/Y

204/O

212/R

201/BR

C1/BRN

214/BR

221/BR

220/O

213/R

W1/WHT

Y1/YEL

203/BR

202/Y

HEAT

COOL

HSP

GAS HEAT SECTION

PS

LS

RS

MOTOR

DRAFT

L3

L2

L1

CONTROL BOX

T1

CONTROL BOARD

CB

1

2

S

DI

LEADS

MOTOR

UNUSED

4

3

2

1

C

X

XFMR

CN1

654

321

OFF

DELAY

TB1

Y

C

R

W

Y

G

C

SEC

C

230

RC2

LUG

GND

T3

T2

T1

L3

L2

L1

B

A

M1

LUG

GND

NOTES:

4. SEE UNIT NAMEPLATE FOR MAXIMUM FUSE SIZE AND MINIMUM CIRCUIT AMPACITY.

3. MOTORS ARE INHERENTLY PROTECTED.

CODES IN EFFECT AT TIME OF INSTALLATION OF THIS UNIT.

1. ALL FIELD WIRING TO BE ACCOMPLISHED FOLLOWING CITY, LOCAL AND/OR NATIONAL

3.2 AMP

LEGEND:

M1 CONTACTOR, COMPR & OD FAN

T1 TRANSFORMER, 24V, 75 VA

RC2 OUTDOOR FAN RUN CAPACITOR

CB CIRCUIT BREAKER

COMPR COMPRESSOR

HSP HOT SURFACE TO PILOT

LS LIMIT SWITCH

.193 IWC NOM (.33 IWC MAX)

PS PRESSURE SWITCH - MAKES @

RS ROLLOUT SWITCH

IDENTIFIED TERMINAL ON CAPACITOR

035-18845D000 REV.C

BEFORE SERVICING THIS UNIT

CAUTION - OPEN ALL DISCONNECTS

L

K

J

H

G

F

E

D

C

B

A

CONNECTION DIAGRAM

ELEMENTARY DIAGRAM

COOLING UNIT WITH GAS HEAT

RC2

202/Y

203/BR

208/230-3-60

POWER SUPPLY

126/Y

123/BL

121/BK

L3

L2

L1

COMPR

3

105/BL

PRP

BRN

BLK

T3

T2

T1

L3

L2

L1

M1-3

M1-2

M1-1

1

MOTOR

OD FAN

230V

PRI

T1

C

CB

75 VA

SEC 24V

200/R

201/BR

212/R

BLU

BLU

HSP

S3

S2

211/PR

PS

207/Y

208/PR

209/BK

210/BL

206/R

204/O

RS

BOARD

CONTROL

Y

C

1

2

S

DI

LEADS

MOTOR

UNUSED

NEUTRAL

4

3

2

1

XFMR

X

C

HEAT

COOL

P1

CN1

6

5

3

2

1

4

ALS

205/R

213/R

ALS AUXILARY LIMIT SWITCH

LS

213/R

ALS

205/R

M1

FS

HP

LP

ASCT

31

2

72

802/BK

803/BK

804/BK

807/BL

800/Y

LR

801/BL (SEE NOTE 5)

(SEE NOTE 5)

805/BL

B

LR

A

806/BR

(OPTIONAL ACCESSORIES - SEE NOTE 5)

ACCESSORY) OPENS @ 380 PSIG

HP HIGH PRESSURE SWITCH (OPTIONAL

OPEN @ 26 DEGREE F

FS FREEZESTAT SWITCH (OPTIONAL ACCESSORY)

OPEN @ 7 PSIG

LP LOW PRESSURE SWITCH (OPTIONAL ACCESSORY)

LR LOCK OUT RELAY (OPTIONAL ACCESSORY)

(OPTIONAL ACCESSORY)

ASCT ANTI-SHORT CYCLE TIMER

PRESENT, WIRE 202/Y IS CONNECTED TO M1 COIL.

ONLY IS PRESENT WIRE 202/Y IS CONNECTED TO ASCT-3. IF NEITHER LR OR ASCT ARE

IF LR ONLY IS PRESENT, WIRE 801/BL AND 805/BL ARE CONNECTED TO M1 COIL. IF ASCT

5. IF BOTH LR AND ASCT ARE PRESENT, WIRE 801/BL AND 805/BL ARE CONNECTED TO ASCT-3.

COMPR

2

A

7

B

800/Y

801/BL

(SEE NOTE 5)

LR

802/BK

800/Y

202/Y

FS

803/BK

804/BK

LP

805/BL

804/BK

HP

803/BK

802/BK

3

2

1

807/BL

(SEE NOTE 5)

ASCT

801/BL

805/BL

806/BR

100/BK

107/PR

201/BR

OFF

ON

DELAY

13

12

11

10

9

8

7

6

5

4

3

2

1

THERMOSTAT

ROOM

R

G

Y

W

HEAT

COOL

OFF

ON

AUTO

TB1

C

G

Y

W

R

W1/WHT

R/RED

Y1/YEL

C1/BRN

C2/BRN

COOL/BLU

HEAT/BLK

3

1

6

12

2

P4/S4

11

5

COOL/BLU TO:

WIRE

CONNECT

(CFM)

AIRFLOW

FOR COOLING

1400 (ARI RATING)

TB2-A

1350

TB2-B

1200 (ARI RATING)

TB2-A

1600

TB2-B

UNIT SIZE

-036

-036

-048

-048

1250

TB2-B

1000 (ARI RATING)

TB2-A

-030

-030

1500

TB2-B

1350 (ARI RATING)

TB2-A

-042

-042

---

---

---

---

12

12

160

270

ALS

RS

036

4 TUBE

LS

160

130

6

9

---

---

---

---

12

12

160

270

ALS

RS

LS

160

130

6

9

---

---

---

---

12

12

160

200

ALS

RS

036

2 TUBE

LS

140

110

6

9

+/-

CLOSE

+/-

OPEN

CONTROL SETPOINT (DEG F)

UNIT SIZE

DEVICE

TEMPERATURE CONTROLS

---

---

---

---

12

12

160

270

ALS

RS

048

5 TUBE

LS

160

130

6

9

---

---

---

---

12

12

160

270

ALS

RS

048

4 TUBE

LS

175

145

6

9

---

---

---

---

12

12

160

200

ALS

RS

048

3 TUBE

LS

150

120

6

9

036

3 TUBE

---

---

---

---

12

12

160

200

ALS

RS

030

2 TUBE

LS

140

110

6

9

---

---

---

---

12

12

160

270

ALS

RS

030

3 TUBE

LS

160

130

6

9

---

---

---

---

12

12

160

200

ALS

RS

042

3 TUBE

LS

140

110

6

9

---

---

---

---

12

12

160

270

ALS

RS

042

4 TUBE

LS

140

110

6

9

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