Cooling unit with gas heat, Unitary products group 25, Connection diagram elementary diagram – York CHAMPION PLUS DNP024 User Manual
Page 25
036-21366-003-C-0405
Unitary Products Group
25
FIGURE 15 - TYPICAL WIRING DIAGRAM D*NP 030-048 (208/230-1-60 POWER SUPPLY)
7
DETAIL "A"
T2
L2
M1-2
COOL/BLU
HEAT/BK
R/RED
224/R
240V/BLK
240V/PRP
GND/GRN
G/GRA
224/R
"SPEED" CONNECTIONS
COOLING BLOWER
FOR HEATING AND
SEE TABLES 1 AND 2
R/RED
213/R
224/R
214/BR
110/BK
PRP
BLK
108/PR
240V/PRP
C2/BRN
108/PR
110/BK
220/O
213/R
221/BR
214/BR
224/R
M1
L1
L2
T1
T2
A
B
203/BR
(SEE NOTE 5)
202/Y
100/BK
107/PR
108/PR
BLK
101/BK
104/R
C
FAN
HERM
RC1/RC2
BRN
103/BR
PRP
104/R
RC1
7. SHUNT CONTACT ALSO USED WITH CRANKCASE HEATER. (OPTIONAL)
MOVE '108/PR' WIRE FROM 230V TO 208V ON TRANFORMER T1.
6. UNIT FACTORY WIRED FOR 230 VOLT OPERATION. FOR 208 VOLT OPERATION
208
208V
R/RED
/BLK
HEAT
MOTOR
ID FAN
5
4
3
2
1
S5
S4
ID MOTOR CONTROLLER
YEL
Y1/
/BLU
COOL
BRN
C2/
WHT
W1/
BRN
C1/
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
16
MOTOR "SPEED" CONNECTIONS
TB2 TERMINAL BLOCK, 24V, ID
B
A
TB2
ID MOTOR CONTROLLER
S5/P5 SOCKET/PLUG CONNECTION, 230V, 5 PIN ON ID MOTOR CONTROL
* BLACK SQUARE INDICATES SWITCH POSITION
SETTING
FACTORY
180 SEC
120 SEC
90 SEC
60 SEC
INDOOR BLOWER HEAT OFF DELAY: (SEE RIGHT)*
INDOOR BLOWER HEAT ON DELAY: 30 SEC
INDOOR BLOWER COOL OFF DELAY: 30 SEC
INDOOR BLOWER COOL ON DELAY: 3 SEC
CONTROL BOARD SETTINGS:
COMBUSTION BLOWER POSTPURGE: 5 SEC
S4/P4 SOCKET/PLUG CONNECTION, 24V, 16 PIN ON ID MOTOR CONTROL
S3/P3 SOCKET/PLUG CONNECTION, 24V, 4 PIN ON GAS VALVE
S2/P2 SOCKET/PLUG CONNECTION, 24V, 4 PIN ON GAS VALVE
CN1/P1 SOCKET/PLUG CONNECTION, 24V, 6 PIN ON CONTROL BOARD
S5/P5
P4/S4
B
A
TB2
FOR COOLING AIRFLOW
BLOWER CONNECTIONS
TABLE 1
"SPEED" CONNECTIONS
FOR COOLING BLOWER
SEE TABLE 1
COOL/BLU
HEAT/BLK
C1/BRN
BLK
PRP
11
5
3
5
4
3
12
2
6
1
R/RED
C2/BRN
W1/WHT
Y1/YEL
240V/BK
240V/PR
GRN
ROOM THERMOSTAT 24V CONNECTIONS
TB1 ON CONTROL BOARD
FIELD WIRING
OPTIONAL WIRING AND DEVICES
FACTORY WIRING AND DEVICES
OUTDOOR
FAN
MOTOR
BLK
BRN
PRP
230-1-60
MOTOR
DRAFT
1
230-1-60
1
MOTOR
ID FAN
L2
L1
T2
T1
M2-2
M2-1
M2
ON CONTROL BOARD, 24-1-60, 18VA MAX
EAC ELECTRONIC AIR CLEANER RELAY OUTPUT
BOARD, 24-1-60, 18VA MAX
HUM HUMIDIFIER RELAY OUTPUT ON CONTROL
N
N
EAC
HUM
N
N
EAC
HUM
GRN
VALVE
GAS
P3
4
3
2
1
P2
1
3
4
2
230-1-60
230-1-60
GAS VALVE
207/Y
211/PR
210/BL
209/BK
CLEAR
BLU
BLU
S3
4
3
2
1
S2
4
3
2
1
AFTER SERVICING.
CLEARLY RENUMBERED FOR IDENTIFICATION. VERIFY PROPER OPERATION
IT MUST BE REPLACED WITH TYPE 105 DEGREE C, 600V WIRE OR EQUIVALENT
IF ANY OF THE WIRE AS SUPPLIED WITH THIS UNIT MUST BE REMOVED,
CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION.
2. CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING
15H
220/O
221/BR
110/BK
240V/BLK
B
A
T2
T1
L2
L1
M2
110/BK
M2 CONTACTOR, DRAFT INDUCER MOTOR
107/PR
100/BK
108/PR
100/BK
107/PR
201/BR
200/R
211/PR
208/PR
206/R
205/R
204/O
213/R
CLEAR
BLU
BLU
BLK
PRP
102/Y
103/BR
101/BK
206/R
210/BL
209/BK
208/PR
207/Y
204/O
200/R
201/BR
C1/BRN
214/BR
221/BR
220/O
213/R
W1/WHT
Y1/YEL
203/BR
202/Y
HEAT
COOL
HSP
GAS HEAT SECTION
PS
LS
RS
MOTOR
DRAFT
R
S
C
CONTROL BOX
T1
CONTROL BOARD
1
2
S
DI
LEADS
MOTOR
UNUSED
4
3
2
1
C
X
XFMR
CN1
654
321
OFF
DELAY
TB1
Y
C
R
W
Y
G
C
SEC
C
230
LUG
GND
LUG
GND
NOTES:
4. SEE UNIT NAMEPLATE FOR MAXIMUM FUSE SIZE AND MINIMUM CIRCUIT AMPACITY.
3. MOTORS ARE INHERENTLY PROTECTED.
CODES IN EFFECT AT TIME OF INSTALLATION OF THIS UNIT.
1. ALL FIELD WIRING TO BE ACCOMPLISHED FOLLOWING CITY, LOCAL AND/OR NATIONAL
LEGEND:
M1 CONTACTOR, COMPR & OD FAN
T1 TRANSFORMER, 24V, 40 VA
RC1/RC2 COMP. START & OUTDOOR FAN RUN CAPACITOR
COMPR COMPRESSOR
HSP HOT SURFACE TO PILOT
LS LIMIT SWITCH
.193 IWC NOM (.33 IWC MAX)
PS PRESSURE SWITCH - MAKES @
RS ROLLOUT SWITCH
IDENTIFIED TERMINAL ON CAPACITOR
035-18578D000 REV. C
BEFORE SERVICING THIS UNIT
CAUTION - OPEN ALL DISCONNECTS
3H,5H
L
K
J
H
G
F
E
D
C
B
A
CONNECTION DIAGRAM
ELEMENTARY DIAGRAM
COOLING UNIT WITH GAS HEAT
RC2
202/Y
203/BR
208/230-1-60
POWER SUPPLY
102/Y
103/BR
101/BK
R
S
C
COMPR
1
104/R
PRP
BRN
BLK
T2
T1
L2
L1
M1-2
M1-1
1
MOTOR
OD FAN
230V
PRI
T1
C
75 VA
SEC 24V
201/BR
200/R
BLU
BLU
HSP
S3
S2
211/PR
PS
207/Y
208/PR
209/BK
210/BL
206/R
204/O
RS
BOARD
CONTROL
Y
C
1
2
S
DI
LEADS
MOTOR
UNUSED
NEUTRAL
4
3
2
1
XFMR
X
C
HEAT
COOL
P1
CN1
6
5
3
2
1
4
ALS
205/R
213/R
ALS AUXILARY LIMIT SWITCH
LS
213/R
ALS
205/R
M1
FS
HP
LP
ASCT
31
2
72
802/BK
803/BK
804/BK
807/BL
800/Y
LR
801/BL (SEE NOTE 5)
(SEE NOTE 5)
805/BL
B
LR
A
806/BR
(OPTIONAL ACCESSORIES - SEE NOTE 5)
ACCESSORY) OPENS @ 380 PSIG
HP HIGH PRESSURE SWITCH (OPTIONAL
OPEN @ 26 DEGREE F
FS FREEZESTAT SWITCH (OPTIONAL ACCESSORY)
OPEN @ 7 PSIG
LP LOW PRESSURE SWITCH (OPTIONAL ACCESSORY)
LR LOCK OUT RELAY (OPTIONAL ACCESSORY)
(OPTIONAL ACCESSORY)
ASCT ANTI-SHORT CYCLE TIMER
PRESENT, WIRE 202/Y IS CONNECTED TO M1 COIL.
ONLY IS PRESENT WIRE 202/Y IS CONNECTED TO ASCT-3. IF NEITHER LR OR ASCT ARE
IF LR ONLY IS PRESENT, WIRE 801/BL AND 805/BL ARE CONNECTED TO M1 COIL. IF ASCT
5. IF BOTH LR AND ASCT ARE PRESENT, WIRE 801/BL AND 805/BL ARE CONNECTED TO ASCT-3.
COMPR
2
A
7
B
800/Y
801/BL
(SEE NOTE 5)
LR
802/BK
800/Y
202/Y
FS
803/BK
804/BK
LP
805/BL
804/BK
HP
803/BK
802/BK
3
2
1
807/BL
(SEE NOTE 5)
ASCT
801/BL
805/BL
806/BR
10G
100/BK
107/PR
201/BR
30
29
28
OFF
ON
DELAY
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
THERMOSTAT
ROOM
R
G
Y
W
HEAT
COOL
OFF
ON
AUTO
TB1
C
G
Y
W
R
17H
102/Y
CCH CRANKASE HEATER (OPTIONAL)
CCH
BLK
BLK
L1
T1
BLK
CCH
BLK
L1
L2
BLK
CCH
BLK
OPTIONAL CCH
D/P CONFIGURATION
S/P CONFIGURATION
SEE DETAIL "A"
COOL/BLU TO:
WIRE
CONNECT
(CFM)
AIRFLOW
FOR COOLING
1400 (ARI RATING)
TB2-A
1350
TB2-B
1200 (ARI RATING)
TB2-A
1600
TB2-B
UNIT SIZE
-036
-036
-048
-048
---
---
---
---
12
12
160
270
ALS
RS
036
4 TUBE
LS
160
130
6
9
---
---
---
---
12
12
160
270
ALS
RS
LS
160
130
6
9
---
---
---
---
12
12
160
200
ALS
RS
036
2 TUBE
LS
140
110
6
9
+/-
CLOSE
+/-
OPEN
CONTROL SETPOINT (DEG F)
UNIT SIZE
DEVICE
TEMPERATURE CONTROLS
---
---
---
---
12
12
160
270
ALS
RS
048
5 TUBE
LS
160
130
6
9
---
---
---
---
12
12
160
270
ALS
RS
048
4 TUBE
LS
175
145
6
9
---
---
---
---
12
12
160
200
ALS
RS
048
3 TUBE
LS
150
120
6
9
036
3 TUBE
---
---
---
---
12
12
160
200
ALS
RS
030
2 TUBE
LS
140
110
6
9
---
---
---
---
12
12
160
270
ALS
RS
030
3 TUBE
LS
160
130
6
9
---
---
---
---
12
12
160
200
ALS
RS
042
3 TUBE
LS
140
110
6
9
---
---
---
---
12
12
160
270
ALS
RS
042
4 TUBE
LS
140
110
6
9
1250
TB2-B
1000 (ARI RATING)
TB2-A
-030
-030
1500
TB2-B
1350 (ARI RATING)
TB2-A
-042
-042