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Clogging checklist, Operating instructions – Walker MC (20 HP) User Manual

Page 43

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Operating Instructions

39

Clogging Checklist

In case of clogging, there will be a

distinct change

in the sound of the blower, i.e., the blower sound

will stop. Also, the mower deck will begin to leave a

trail of grass clippings. When this occurs, stop the

engine, disconnect the spark plug wires, and make

sure all movement has stopped before attempt-

ing to unclog.

  DANGER

NEVER place hands under the mower deck

or in the GHS blower discharge chute.

Use a stick or similar tool to remove any

clogged material.

Normally, any clogging will first develop at the back

of the mower deck in the discharge opening into the

blower chute. Clogging at this point

does not indi-

cate a particular problem in this part of the sys-

tem, but is a symptom of something restrict ing

the flow of material throughout the entire system.

The following list of items should be checked if a

pattern of clogging begins to develop. All of these

items are capable of causing clogging at the back of

the deck.

Check to see if the RH and LH mower blades are

installed

for the correct rotation - install blades so

the cutting edges move toward each other.

FORWARD

Blades Must Operate at

Right Angles (90 Degrees)

Mounting Nut

Torque = 60 ft-lb

(81.3 N·m)

Rear Discharge

Chute

Blade Rotation for GHS Mower Deck

(View from Underneath)

Check the amount of

flat section remaining at

blade tip. This is the area that is ground away (re-

moved) when the blades are sharpened. If too much

of the flat section is removed, the “air lift” perfor-

mance or “shovel” effect of the blade deteriorates to

the point that discharge of grass clippings into the

blower chute is marginal. Replace cutter blades if

less than 3/4 in. (19 mm) flat section remains at the

blade tip.

Check that the interior of the deck housing and

baffling is reasonably

clean and free of grass and

dirt buildup. While some degree of material buildup

can be tolerated, a point is finally reached where the

flow of air and grass clippings is restricted.

NOTE: One condition that quickly causes a buildup

of material in the deck housing is mowing grass and/

or weeds which are “juicy.” The material collects

under the deck with sticky, green juice. Clo ver and

weeds are especially a problem. The mower deck

will need to be cleaned frequently when operating in

these conditions.

Check the deck cutting height setting. When

working in thick, tall grass,

lower deck settings

[1 to 2 in. (25 to 51 mm) cutting heights] tend to

restrict airflow from moving into and under the deck.

Raising the deck cutting height will signifi cantly

increase airflow and reduce clogging when working

in thick, tall grass.

Check the interior of the chute connecting the

mower deck to the blower for

smoothness and

freedom from obstruction.

Check the blower wheel for

bent blades and

excessive clearance between the blade tip and

the blower housing. A clearance greater than

1/8 in. (3 mm) will cause a significant loss of

blower performance.

Check the blower discharge chute into the grass

catcher for

smoothness and freedom from ob-

struction.

Check the elbow inside the grass catcher for a

buildup of material in the radius of the elbow. In

certain conditions (damp/dirty grass) a considerable

“clump” of material can accumulate at this point,

greatly restricting material and airflow.

Check that the

openings in the removable air

exhaust screen in the grass catcher are not

plugged. If the screen is clogged, refer to

Cleaning

the GHS Exhaust Screen in this section.