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Battery charging, Battery installation, Mower deck assembly – Walker MC (20 HP) User Manual

Page 22: Deck caster wheels installation, Assembly instructions

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Assembly Instructions

18

3. After the battery is filled with electrolyte, replace

the filler caps and charge the battery. Refer to

Battery Charging.

Battery Charging

  DANGER

BATTERIES PRODUCE EXPLOSIVE GASES

Charge the battery in a well-ventilated

area, so that gases produced while charg-

ing can dissipate.

Keep sparks, flames, and smoking mate-

rials away from the battery at all times.

Make sure the battery cap vents are open

after the battery is filled with acid (check

manifold vent on each cap).

Make sure the battery charger is un-

plugged before connecting or disconnect-

ing cables to the battery.

1. Charge the battery at 15 amps for 10 minutes.

DO NOT exceed 20 amps maximum recom-

mended charging rate. Charge until specific

gravity is at least 1.250. Total charging time

should not exceed one (1) hour.

2. After charging the battery, adjust the electrolyte

level to the bottom of the vent wells [1/4 to 1/2 in.

(6 to 13 mm) above the plates].

IMPORTANT: DO NOT overfill the battery.

Electrolyte will overflow through the vented caps

onto parts of the machine and

WILL result in se-

vere corrosion.

3. Install battery.

Battery Installation

IMPORTANT: Make sure battery is securely mount-

ed in the frame. A loose battery may cause damage

to the case resulting in acid leakage and severe

damage to the machine. A hazard may be created

by damage to critical working parts and safety sys-

tems.

Install the battery in the mower as shown in

Battery

Installation photo. Connect the positive (+) first and

then the negative (-) cable to the proper battery ter-

minal

[red cable and boot connects to the Posi-

tive (+) terminal]. Slide the rubber boot up and over

the battery post, making sure it covers the post com-

pletely

to prevent an electrical short.

  WARNING

Make sure the battery cap vents are open.

Improper venting of the battery COULD

cause a battery explosion.

Battery Clamp

Secured by

Wing Nut(s)

(+) Battery Cable

Connection

Battery Installation

Mower Deck Assembly
Deck Caster Wheels Installation
1. Remove the bolt, nut, axle spacer tube, and

spacer washers from each deck caster wheel

fork.
NOTE: Spacer washers are used only when

the optional semi-pneumatic deck wheels (8.25

x 2.75) are installed.

2. Fit the axle spacer tube through the wheel hub,

position the spacer washer on each side of the

hub (if used), and fit the assembly into the wheel

fork.

3. Insert the 3/8-16 x 4-1/2 in. bolt through the

wheel fork with the bolt head to the outside and

install the 3/8-16 in. Keps nut.

4. Tighten the bolt and nut until the axle spacer

tube bottoms against the inside of the wheel

fork (will not turn) while the wheel and spacer

washers (if used) spin freely without binding.