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Watlow Electric Ramping and Profiling Microprocessor-Based Control SERIES 1500 User Manual

Page 3

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WATLOW Series 1500 User's Manual

3

Contents

Contents

59

Restarting a Program

59

Remote Hold Input

60

Data Communications

60

Communication Parameters

60

Protocol

60

Command Rules & Words

61

Syntax

73

Data Communication Error Codes

74

Troubleshooting

75

Field Calibration Procedure

80

Specifications

82

Model # Information

83

Technical Service

83

Warranty Information

83

Returning Merchandise

84

Shipping Claims

85

Glossary

89

Index

90

Quick Reference

Figures
4

Series 1500 Input and Output Overview

1

6

DIP Switch Location and Setting

2

7

Quick Wire AC Power Connection

3

8

Quick Wire Simulated Sensor Wiring

4

9

Overview of the Series 1500 Operating Modes

5

10 Series 1500 Front Panel Components

6

13 Monitor Data (MNTR DATA) Mode Overview

7

14 Change Data (CHG DATA) Mode Overview

8

15 Change Parameter (CHG PARA) Mode

9

31 Differential Mode Filter Diagram

10

31 Common Mode Filter Diagram

11

31 Differential Common Mode Filter Diag.

12

33 Unit and Panel Cutout Dimensions

13

35 Signal Conditioner Connections and Jumpers

14

36 Event Output, Remote Hold Input, Event Input

Conn. for Dual Solid State Relay Version

15

37 Event Output, Remote Hold Input, Event Input

Conn. for Dual Solid State Switch Version A

15

36 Power Supply Input, Temp & RH Output Conn.

for Dual Solid State Relay Version

16

37 Power Supply Input, temp & RH Output Conn.

for Dual Solid State Switch Version A

16

38 Power Supply Input, CH-1 & CH-2 Output Conn.

17

38 Wiring to Disable Channel 2

18

39 RS-422/423 Pin Designations and Jumpers

19

42 Change Data Mode Flow Diagram

20

46 Change Parameter Mode Flow Diagram

21

Tables
6

DIP Switch Position and Function

Table 1

17 Sample Program Event Outputs

Table 2

21 Sample Program Steps

Table 3

31 Noise Suppression Device Ratings

Table 4

Charts
17 Series 1500 Sample Program Chart

Chart 1

53 RTD Guarded Access Chart

Chart 2

54 T/C Guarded Access Chart

Chart 3

55 RTD General Parameter Chart

Chart 4

56 T/C General Parameter Chart

Chart 5

57 Programming Chart

Chart 6

Page

Item

4

Starting Out with the Series 1500 -Chapter 1

4

General Description

5

Opening the 1500

6

Setting the DIP Switches

7

Quick Wire

9

Overview of the 1500 Modes

10

Reading the Displays and Keys

12

Overview of the Software

16

Learning the Series 1500: A Sample Program
in Action - Chapter 2

16

ApplePie Sample Program

16

Sample Program Chart

17

Setting Event Outputs

17

Modes of Operation

18

Clear Memory, Set DIP Switches

19

Programming

22

Start Your Program

22

Halt Conditions

23

Ramping Conditions

23

Wait Step

24

Jump Loop Step

24

Recycle

25

Interactive Changing Set Points & Events

26

Install and Wire the Series 1500 - Chapter 3

26

Sensor Installation Guidelines

27

Event Input and Remote Hold Input

27

Noise

29

Input Power Wiring

32

Eliminating Noise

32

Opening the 1500

34

Installation Procedure

34

Electrical Connections and Wiring

40

Technical Reference - Chapter 4

40

How to Program

40

Select the Proper DIP Switch Settings

41

Programming CHG DATA

42

Halt Conditions

43

Set Point Step Programming

44

Jump Loop Step Programming

45

Wait Step Programming

45

Next Step Programming

46

Altering a Program

46

Programming CHG PARA

47

Guarded Access Programming

49

Alarms

49

Alarm Options

49

Event Alarm Output Option

49

Latching Option

49

Alarms

50

Upper/Lower Set Point Limits

51

Event Outputs

51

Event Input

51

Remote Hold Input

52

Analog Retransmit Outputs

53-56

RTD and T/C Guarded Access/Parameter Charts

57

Programming Chart

58

Tuning

58

Initial Settings

58

Simple ON/OFF Control

59

Run and Halt a Program

59

How to Run a Program

59

How to Halt a Program