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Start-up procedures, Lighting the boiler, For standing pilot models – Raypak RAYTHERM 0135B User Manual

Page 27: Filling the system, Checking the circulator

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27

START-UP

PROCEDURES

Lighting the Boiler

Safe-lighting and other performance criteria were met

with the gas manifold and control assembly provided

on the boiler when the boiler underwent tests specified

in the latest edition of the ANSI-Z21.13/CSA 4.9

Standard.

For Standing Pilot Models

A. This boiler has a pilot which must be lighted by

hand. When lighting the pilot, follow these instruc-

tions exactly.

B. BEFORE LIGHTING Smell all around the boiler

area for gas. Be sure to smell next to the floor

because some gas is heavier than air and will set-

tle on the floor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch;

• Do not use any phone in your building.

• Immediately call your gas supplier from a neigh-

bor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire

department.

C. Use only your hand to push in, move or turn the

gas control knob or lever. Never use tools. If the

knob or lever will not push in, move or turn by

hand, don't try to repair it. Call a qualified service

technician. Force or attempted repair may result in

a fire or explosion.

D. Do not use this boiler if any part has been under

water. Immediately call a qualified service techni-

cian to inspect the boiler and to replace any part of

the control system and any gas control which has

been under water.

Filling the System

Flush system before putting into operation to ensure

that foreign material does not damage pump seals. Fill

system with water. Purge all air from the system using

purge valve sequence. After system is purged of air,

lower system pressure. Open valves for normal sys-

tem operation, fill system through feed pressure

regulator to minimum 12 psi. Manually open air vent

on the compression tank until water appears, then

close vent.

On multiple-zone systems, purge each zone separate-

ly. Isolate the other zones while one zone is being

purged of air.

Checking the Circulator

Before lighting the boiler and after system is filled,

make sure that circulator is operating properly. Manual

gas valve should be off. By adjusting the wall thermo-

stat to the maximum setting, circulator should run

immediately and allow water to flow through the boiler

and the entire system.

CAUTION: Propane gas is heavier than air and

sinks to the ground. Exercise extreme care in lighting

boiler in confined areas.

WARNING: If you do not follow these instructions

exactly, a fire or explosion may result causing

property damage, personal injury or loss of life.

CAUTION: In case of a prolonged power failure

during freezing weather conditions, boiler and piping

system must be drained completely to avoid possible

damage to the heating system.

NOTE: Circulator motor supplied with the boiler

does not require lubrication.

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