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Maintenance, Periodic maintenance chart – Polaris Sportsman 550 EFI User Manual

Page 83

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79

MAINTENANCE

Periodic Maintenance Chart

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours Calendar

Miles

(Km)

X

E

Air filter,

main element

-

Weekly

-

Inspect; replace as needed

X Engine oil change

20 H

1 Month

500 (800)

Perform a break-in oil and

filter change (see page 84)

X

Q

Brake pad wear

10 H

Monthly

100 (160)

Inspect periodically

Battery

20 H

Monthly

200 (320)

Check terminals; clean; test

Q

ADC fluid

25 H

-

-

Change fluid if extreme use

conditions (see page 90)

X Rear gearcase oil

25 H

Monthly

250 (400)

Inspect level; change yearly

X Transmission oil

25 H

Monthly

250 (400)

Inspect level; change yearly

X Demand drive fluid

25 H

Monthly

250 (400)

Inspect level; change yearly

X General

lubrication

50 H

3 M

500 (800)

Lubricate all fittings, pivots,

cables, etc.

Shift linkage

50 H

6 M

500 (800)

Inspect, lubricate

Q

Steering

50 H

6 M

500 (800)

Lubricate

X Front suspension

50 H

6 M

500 (800)

Lubricate

X Rear suspension

50 H

6 M

500 (800)

Lubricate

Q

E

Throttle Cable/

ETC Switch

50 H

6 M

500 (800)

Inspect; adjust; lubricate;

replace if necessary

E Throttle Body

Intake Duct

50 H

6 M

500 (800)

Inspect duct for proper seal-

ing/air leaks

Drive belt

50 H

6 M

500 (800)

Inspect; adjust; replace as

needed

Cooling system

50 H

6 M

1000 (1600) Inspect coolant strength

seasonally; pressure test

system yearly

X Radiator

50 H

6 M

1000 (1600) Inspect; clean external

surfaces

X Cooling hoses

50 H

6 M

1000 (1600) Inspect for leaks

X Engine oil change

100 H

6 M

1000 (1600) Perform a break-in oil change

at one month

X Oil filter change

100 H

6 M

1000 (1600) Replace with oil change

X Demand drive fluid 100 H

12 M

1000 (1600) Change fluid

X Rear gearcase oil

100 H

12 M

1000 (1600) Change fluid

X Transmission oil

100 H

12 M

1000 (1600) Change fluid

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