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Maintenance, Spark arrestor – Polaris Sportsman 550 EFI User Manual

Page 113

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MAINTENANCE

Spark Arrestor

Failure to heed the following warnings while servicing the spark arrestor could

result in serious injury or death. Never run the engine in an enclosed area.

Remove any combustible materials from the area. Wear eye protection and

leather work gloves. Do not stand behind or in front of the vehicle while purging.

Never go under the vehicle while it's inclined.
The exhaust system can get extremely hot. Do not perform service on the spark

arrestor while the system is hot. Allow components to cool sufficiently before

proceeding.

Use the following procedure to periodically purge accumulated carbon

from the exhaust pipe/muffler.
1. Remove the arrestor clean-

out plug from the bottom of

the muffler.

2. Place the transmission in

PARK.

3. Start the engine.
4. Quickly squeeze and

release the throttle lever

several times to purge car-

bon from the system.

5. If carbon comes out of the

exhaust, cover or plug the

exhaust outlet(s). Wear

protective gloves.

6. Lightly tap on the exhaust pipe with a rubber mallet while repeating

step 4.

7. If particles are still suspected to be in the muffler, elevate the rear of

the vehicle one foot (30 cm) higher than the front. Block the wheels.

8. Place the transmission in PARK. Lock the parking brake. Repeat

steps 4 to 6 until no more particles are expelled.

9. Stop the engine. Allow the arrestor to cool.
10. Reinstall the arrestor plug and remove the exhaust outlet cover or

plug.

WARNING

Clean-Out

Plug

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