Maintenance, Spark arrestor – Polaris Sportsman 550 EFI User Manual
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MAINTENANCE
Spark Arrestor
Failure to heed the following warnings while servicing the spark arrestor could
result in serious injury or death. Never run the engine in an enclosed area.
Remove any combustible materials from the area. Wear eye protection and
leather work gloves. Do not stand behind or in front of the vehicle while purging.
Never go under the vehicle while it's inclined.
The exhaust system can get extremely hot. Do not perform service on the spark
arrestor while the system is hot. Allow components to cool sufficiently before
proceeding.
Use the following procedure to periodically purge accumulated carbon
from the exhaust pipe/muffler.
1. Remove the arrestor clean-
out plug from the bottom of
the muffler.
2. Place the transmission in
PARK.
3. Start the engine.
4. Quickly squeeze and
release the throttle lever
several times to purge car-
bon from the system.
5. If carbon comes out of the
exhaust, cover or plug the
exhaust outlet(s). Wear
protective gloves.
6. Lightly tap on the exhaust pipe with a rubber mallet while repeating
step 4.
7. If particles are still suspected to be in the muffler, elevate the rear of
the vehicle one foot (30 cm) higher than the front. Block the wheels.
8. Place the transmission in PARK. Lock the parking brake. Repeat
steps 4 to 6 until no more particles are expelled.
9. Stop the engine. Allow the arrestor to cool.
10. Reinstall the arrestor plug and remove the exhaust outlet cover or
plug.
WARNING
Clean-Out
Plug
- Sportsman 550 X2 Sportsman 9922051 2009 ATV Sportsman X2 500 EFI Sportsman 800 X2 Sporstman 9921845 Sportsman 500 X2 Sportsman Touring 500 HO Sportsman 9922237 2011 ATV Sportsman X2 550 2011 ATV Sportsman X2 850 2012 ATV Sportsman X2 550 2011 ATV Sportsman Touring 500 HO 2013 ATV Sportsman Touring 500 HO Sportsman 550 Touring EPS Sportsman 850 Touring EPS 2012 ATV Sportsman Touring 500 HO 2011 ATV Sportsman 400 HO 2011 ATV Sportsman 500 HO Sportsman 9922247 Sportsman 500 HO 2011 ATV Sportsman 800 EFI Sportsman 9921828 Sportsman 9922249 2010 ATV Scrambler 4x4 Scrambler 9921777 Scrambler 9922461 2012 ATV Scrambler 4x4 Sportsman 9921822 2012 ATV Sportsman 400 HO 2012 ATV Sportsman 500 HO Sportsman 9922452 2011 ATV Sportsman 550 2011 ATV Sportsman 550 EPS 2011 ATV Sportsman XP 850 2011 ATV Sportsman XP 850 EPS 2012 ATV Sporstman 550 2012 ATV Sporstman 550 EPS 2012 ATV Sporstman XP 850 2012 ATV Sporstman XP 850 EPS 2013 ATV Sportsman 550 2013 ATV Sportsman 550 EPS 2013 ATV Sportsman XP 850 2013 ATV Sportsman XP 850 EPS 2013 ATV Scrambler XP 850 2013 ATV Scrambler XP 850 EPS 2013 ATV Sportsman X2 550 2013 ATV Sportsman X2 850 2011 ATV Sportsman Touring 550 2011 ATV Sportsman Touring 850 2012 ATV Sportsman Touring 550 EPS 2012 ATV Sportsman Touring 850 EPS 2013 ATV Sportsman Touring 550 EPS 2013 ATV Sportsman Touring 850 EPS 2014 ATV Sportsman X2 550 EPS 2014 ATV Sportsman Touring 550 EPS 2014 ATV Sportsman Touring 850 EPS 2015 ATV Sportsman Touring 570 2015 ATV Sportsman Touring 570 EPS 2014 ATV Sportsman Touring 570 EFI 2014 ATV Sportsman Touring 570 EPS 2011 ATV Sportsman Big Boss 6x6 Sportsman 800 Big Boss Sportsman 800 6X6 2012 ATV Sportsman Big Boss 6x6 Sportsman 9922233 Sportsman BIG BOSS 6X6 800 EFI Sportsman BIG BOSS 6x6 2013 ATV Sportsman Forest 800 6x6 INTL 2013 ATV Sportsman Big Boss 6x6 Sportsman 850 XP Sportsman 9921973 Sportsman 550 XP EPS Sportsman 9922242 2013 ATV Sportsman 400 HO 2013 ATV Sportsman 500 HO 2012 ATV Sportsman 800 EFI Sportsman 9921818 Trail Blazer 9922460 2013 ATV Sportsman 800 EFI 2013 ATV Sportsman Forest 800 INTL Sportsman 9921825 Sportsman 9921831 2013 ATV Hawkeye 400 HO 2x4 INTL 2015 ATV Sportsman 570 2015 ATV Sportsman 570 EPS 2015 ATV Sportsman Touring 570 SP 2015 ATV Sportsman Touring 850 SP 2015 ATV Sportsman XP Touring 1000