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Maintenance, Check flame signal, Review with owner – Lochinvar KNIGHT WH 55 - 399 User Manual

Page 77: Oiled bearing circulators, Cleaning boiler heat exchanger

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Installation & Operation Manual

77

12

Maintenance

(continued)

BURNER

BURNER
GASKET

INSULATION,
BURNER DOOR

GASKET,
BURNER PLATE

BURNER PLATE

Figure 12-2 Burner Assembly

Check flame signal

1. At high fire the flame signal shown on the display should

be at least 10 microamps.

2. A lower flame signal may indicate a fouled or damaged

flame sense electrode. If cleaning the flame sense electrode
does not improve, ground wiring is in good condition,
and ground continuity is satisfactory, replace the flame
sense electrode.

3. See Section 3 - Troubleshooting of the Knight Wall

Mount Service Manual for other procedures to deal with
low flame signal.

Review with owner

1. Review the Knight Wall Mount User’s Information

Manual with the owner.

2. Emphasize the need to perform the maintenance schedule

specified in the Knight Wall Mount User’s Information
Manual (and in this manual as well).

3. Remind the owner of the need to call a licensed contractor

should the boiler or system exhibit any unusual behavior.

4. Remind the owner to follow the proper shutdown

procedure and to schedule an annual start-up at the
beginning of the next heating season.

Oiled bearing circulators

1. The circulator shipped with the Knight wall mount boiler is

water-lubricated. No oiling is required.

2. Check other circulators in the system. Oil any circulators

requiring oil, following circulator manufacturer’s
instructions. Over-oiling will damage the circulator.

3. Replace the boiler front access cover.

The boiler contains ceramic fiber materials.
Use care when handling these materials per
instructions in the Service Manual. Failure
to comply could result in severe personal
injury.

ƽ WARNING

Cleaning boiler heat exchanger

1. Shut

down

boiler:

• Follow the “To Turn Off Gas to Appliance” instructions
for the boiler in Section 10 - Startup.
• Do not drain the boiler unless it will be exposed to
freezing temperatures. If using freeze prevention fluid
in system, do not drain.

2. Allow time for the boiler to cool to room temperature if it

has been firing.

3. Remove the nuts securing the heat exchanger access cover

to the heat exchanger and set aside.

4. Remove the heat exchanger access cover and burner.

5. Remove the condensate trap from the bottom of the boiler.

Place a bucket underneath the condensate fitting attached
to the heat exchanger.

6. Use a vacuum cleaner to remove any accumulation on the

boiler heating surfaces. Do not use any solvent.

7. Using a clean cloth dampened with warm water, wipe out

the combustion chamber. Rinse out debris with a low
pressure water supply.

8. Allow the heat exchanger to thoroughly dry.

9. Perform start-up and check-out procedures in the Check

Flame and Combustion - Section 10 - Startup on pages 59
and 62 of this manual.

10. Replace the burner, access cover and condensate trap.

Restore boiler to operation.

* Do NOT use a metal brush.

ƽ CAUTION