Electrical diagrams, G-19, Pc board assembly - weld control pc board – Lincoln Electric COMMANDER SVM153-A User Manual
Page 155: Commander 500, For parts orders send, Common analog control weld control pcb assembly, Part no, Caution
NOTE:
Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty. Individual Printed Circuit Board Components are not available from Lincoln Electric. This information is pro-
vided for reference only. Lincoln Electric discourages board level troubleshooting and repair since it may compromise the quality of the design and may result in danger to the Machine Operator or Technician. Improper PC board repairs could result in damage to the
machine.
ELECTRICAL DIAGRAMS
G-19
COMMANDER 500
PC BOARD ASSEMBLY - WELD CONTROL PC BOARD
SOLID EDG
E
EN
-1
70
MANUFACTURING TOLERANCE PER E2056
UNLESS OTHERWISE SPECIFIED TOLERANCE
SCALE:
DO NOT SCALE THIS DRAWING
ON 3 PLACE DECIMALS IS ± .002
THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY THE LINCOLN ELECTRIC COMPANY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS WRITTEN PERMISSION OF THE LINCOLN ELECTRIC COMPANY, CLEVELAND, OHIO U.S.A.
DESIGN INFORMATION
t
DRAWN BY:
WITH PUBLISHED STANDARDS.
DATE:
ON 2 PLACE DECIMALS IS ± .02
MATERIAL TOLERANCE (" ") TO AGREE
ON ALL ANGLES IS ± .5 OF A DEGREE
SUBJECT:
Chg. Sheet No.
ENGINEER:
EQUIPMENT TYPE:
DRAWING No.:
APM
ILD
MAP
COMMON ANALOG CONTROL
WELD CONTROL PCB ASSEMBLY
G
1:5X
1-27-2000
REFERENCE:
SUPERSEDING:
G3660-1
APPROVED:
"X" INFO.
3660-2
7-7-2000
8-4-2000P
UNLESS OTHERWISE SPECIFIED:
RESISTANCE = OHMS
FOR PARTS ORDERS SEND:
(1) G3660-2 WELD CONTROL PC BOARD ASSEMBLY
(1) S18250-743 PLUG & LEAD ADAPTER
(1) S25110PRINT PARTS ORDER INSTRUCTION SHEET
BUY AS
IDENTIFICATION CODE
G3660-2C4
}
PART NO.
}
2
2
2
2
2
2
N.F.
N.B.
3
4
N.C.
(4.84)
(7.84)
SCHEMATIC REFERENCE -G3661_2C3
N.G.
N.H.
V
R155,R156,R157,R158,R159
R160
R161,R162,R163,R164,R165
R166
63
S25001-1213SMT
3
R167,R168,R169
RESISTOR,SMD,121K,1/4W,1206,1%,TR
64
S25000-2211SMT
5
R170,R171,R172,R173,R174
RESISTOR,SMD,METAL FILM,1/10W,2.21K,1
65
S25001-7500SMT
1
R175
RESISTOR,SMD,750OHMS,1/4W,1206,1%,TR
66
S25001-2002SMT
3
R176,R177,R178
RESISTOR,SMD,20K,1/4W,1206,1%,TR
67
S25000-3321SMT
5
R179,R180,R181,R182,R183
RESISTOR,SMD,METAL FILM,1/10W,3.32K,1
68
S25004-2430SMT
4
R184,R185,R186,R187
RESISTOR,SMD,1W,243OHMS,1%
69
S25000-2002SMT
1
R188
RESISTOR,SMD,METAL FILM,1/10W,20.0K,1
R190,R191,R192,R193,R194
R195,R372
R196,R197,R198,R199,R200
R201,R202,R203,R204,R205
R206,R207
72
S25000-1822SMT
2
R208,R209
RESISTOR,SMD,METAL FILM,1/10W,18.2K,1
73
S25000-2670SMT
1
R211
RESISTOR,SMD,METAL FILM,1/10W,267OHMS
74
S25000-3322SMT
2
R213,R214
RESISTOR,SMD,METAL FILM,1/10W,33.2K,1
75
S25000-2213SMT
5
R215,R216,R217,R218,R369
RESISTOR,SMD,METAL FILM,1/10W,221K,1%
76
S25000-1503SMT
1
R219
RESISTOR,SMD,METAL FILM,1/10W,150K,1%
77
S25000-3922SMT
5
R220,R221,R222,R223,R371
RESISTOR,SMD,METAL FILM,1/10W,39.2K,1
78
S25000-3323SMT
2
R224,R225
RESISTOR,SMD,METAL FILM,1/10W,332K,1%
79
S25000-6813SMT
1
R226
RESISTOR,SMD,METAL FILM,1/10W,681K,1%
80
S25000-6812SMT
2
R227,R228
RESISTOR,SMD,METAL FILM,1/10W,68.1K,1
81
S25001-7681SMT
3
R229,R230,R231
RESISTOR,SMD,7.68K,1/4W,1206,1%,TR
R232,R233,R234,R235,R236
R237,R379
83
S25000-2212SMT
4
R238,R239,R240,R242
RESISTOR,SMD,METAL FILM,1/10W,22.1K,1
84
S25000-4322SMT
4
R241,R320,R321,R322
RESISTOR,SMD,METAL FILM,1/10W,43.2K,1
85
S25003-47R5SMT
5
R245,R246,R247,R248,R249
RESISTOR,SMD,1W,47.5OHMS,1%
R250,R251,R252,R253,R254
R255,R256,R257,R258,R259
87
S25008-4321SMT
2
R260,R261
RESISTOR,SMD,PREC,MF,1/10W,4.32K,0.5%
88
S25010-3SMT
3
R262,R263,R264
RESISTOR,SMD,MF,1W,20.0K,1%,SURGE
89
S25001-1211SMT
1
R265
RESISTOR,SMD,1.21K,1/4W,1206,1%,TR
90
S25000-6191SMT
2
R266,R267
RESISTOR,SMD,METAL FILM,1/10W,6.19K,1
R269,R270,R271,R272,R273
R274,R275,R276,R277,R278
R279,R280,R281,R282,R283
R284
92
S25000-4R70SMT
3
R285,R286,R287
RESISTOR,SMD,METAL FILM,1/10W,4.70OHM
93
S25000-5621SMT
1
R288
RESISTOR,SMD,METAL FILM,1/10W,5.62K,1
94
S25008-9091SMT
3
R289,R290,R291
RESISTOR,SMD,PREC,MF,1/10W,9.09K,0.5%
95
S18380-14
4
R292,R293,R294,R295
THERMISTOR,PTC,500OHMS,28mA
96
S25008-4751SMT
1
R296
RESISTOR,SMD,PREC,MF,1/10W,4.75K,0.5%
97
S25007-2150SMT
1
R297
RESISTOR,SMD,PREC,MF,1/10W,215OHMS,0.
98
S25007-6040SMT
1
R298
RESISTOR,SMD,PREC,MF,1/10W,604OHMS,0.
99
S25001-4751SMT
1
R299
RESISTOR,SMD,4.75K,1/4W,1206,1%,TR
100
S25000-2001SMT
1
R300
RESISTOR,SMD,METAL FILM,1/10W,2.00K,1
91
S25008-1002SMT
16
RESISTOR,SMD,PREC,MF,1/10W,10.0K,0.5%
RESISTOR,SMD,METAL FILM,1/10W,511OHMS
86
S25004-2430SMT
10
RESISTOR,SMD,PREC,MF,1/10W,10.0K,0.1%
82
S25000-5110SMT
7
71
S25000-3011SMT
12
RESISTOR,SMD,METAL FILM,1/10W,3.01K,1
70
S25000-1500SMT
7
RESISTOR,SMD,METAL FILM,1/10W,150OHMS
62
S25001-1000SMT
6
RESISTOR,SMD,100OHMS,1/4W,1206,1%,TR
61
S25000-28R7SMT
6
RESISTOR,SMD,METAL FILM,1/10W,28.7OHM
NOTE: G3990-2 MUST BE REVIEWED WHEN
MODIFYING THIS BOARD.
NOTES:
N.A.
CAUTION:
THIS DEVICE IS SUBJECT TO DAMAGE BY STATIC
ELECTRICITY. LINCOLN ELECTRIC TO SEE E2454 BEFORE HANDLING.
N.B.
PLACE CONNECTOR KEYING PLUG, OVER HEADER PIN, IN
LOCATION SHOWN. PLUG SHOULD BE INSERTED BELOW
CONNECTOR TOP SURFACE (6 PLACES).
N.C.
SECURE P.C. BOARD ASSEMBLY IN PLACE WITH ITEM (4).
(2 PLACES, 5.3 +/- .5 IN. LBS).
N.F.
PLACE BARCODED ASSEMBLY NUMBER IDENTIFICATION AND
BARCODED SERIAL NUMBER IDENTIFICATION IN AREA SHOWN.
N.G.
PROGRAM ITEM (140) WITH ITEM (7).
N.H.
PROGRAM ITEM (142) WITH ITEM (8).
N.J.
PARTS SHOWN MUST BE COMPLETELY COVERED
WITH ENCAPSULATION.
N.J.
N.F.
ITEM
PART NO.
QTY
PC BOARD REFERENCE DESIGNATORS
DESCRIPTION
1
G3660-C
1
WELD CONTROL PCB BLANK
2
S24671
7
PLUG,KEYING PLUG
3
M19436-2
1
POTTING TRAY
4
S8025-80
2
SELF TAPPING SCREW
5
E2527
170 g
EPOXY ENCAPSULATING RESIN
6
E3539
AS REQ.
ELECTRICAL INSULATING COMPOUND
7
S24762-5
1
X30
SOFTWARE
8
S24763-8
1
X33
SOFTWARE
C1,C2,C3,C4,C7,C8,C9
C10,C11,C12,C13,C14,C15
C16,C17,C18,C19,C20,C21,C22,
C23,C24,C25,C26,C28,C29
C30,C31,C32,C33,C34,C35
C36,C37,C38,C39,C40,C41
C42,C43,C44,C45,C46,C47
C48,C49,C50,C51,C52,C53
C54,C55,C56,C57,C58,C59
C60,C61,C62,C63,C64,C65
C66,C67,C68,C69,C70,C71
C72,C73,C74,C75,C76,C77
C78,C79,C80,C81,C82,C83
C84,C85,C86,C87,C88,C89
C90,C91,C92,C93,C94,C95
C96,C97,C98,C99,C100,C101
C133,C141,C142
C108,C109,C110,C111,
C112,C113,C114,C115
C116
C102,C103,C104,C105,C106
C107
12
S25024-6SMT 2
C117,C118
CAPACITOR,SMD,TANTALUM,22MF,16V,10%,S
13
S25020-4SMT
1
C119
CAPACITOR,SMD,CERAMIC,820pF,50V,5%,CO
C120,C121,C122,C123,C124
C125
15
S25020-8SMT
2
C126,C127
CAPACITOR,SMD,CERAMIC,0.056MF,50V,10%
16
S25020-16SMT
1
C128
CAPACITOR,SMD,CERAMIC,0.018MF,50V,1%,
17
S25024-1SMT
1
C129
CAPACITOR,SMD,TANTALUM,0.47MF,50V,10%
18
S25024-5SMT
3
C130,C131,C132
CAPACITOR,SMD,TANTALUM,4.7MF,35V,10%,
19
S25024-3SMT
1
C134
CAPACITOR,SMD,TANTALUM,2.2MF,20V,10%,
20
S25020-10SMT
2
C135,C136
CAPACITOR,SMD,CERAMIC,4700pF,50V,10%,
21
S25020-1SMT
1
C137
CAPACITOR,SMD,CERAMIC,0.022MF,50V,1%,
22
S25024-7SMT
2
C138,C139
CAPACITOR,SMD,TANTALUM,47MF,20V,10%,S
23
S25020-17SMT
1
C140
CAPACITOR,SMD,CERAMIC,0.27MF,50V,10%,
D1,D2,D3,D4,D5,D6,D7,D8,D9
D10,D11,D12
D13,D14,D15,D16,D17,D18
D19,D20,D21,D22,D23,D24
D25,D26,D27,D28,D29,D30
D31,D32
D33,D34,D35,D36,D37,D38
D39,D40,D41,D42,D43,D44
D45,D46,D47,D48
D49,D50,D51,D52,D54,D55
D61,D63,D64
28
S25040-4SMT
3
D56,D57,D62
DIODE,SMD,DUAL,0.200A,70V,UFR
29
S25049-2SMT
2
D58,D59
DIODE,SMD,1A,30V,SMA,SCHOTTKY
30
S25040-3SMT
1
D60
DIODE,SMD,DUAL,6A,200V,DPAK,CC,ULTRA-
31
S25044-5SMT
2
DZ1,DZ2
ZENER DIODE,SMD,3W,18V,5%, SMB
32
S25044-3SMT
3
DZ3,DZ4,DZ14
ZENER DIODE,SMD,3W,12V,5%, SMB
DZ5,DZ6,DZ7,DZ8,DZ9,DZ10
DZ11
34
S25044-4SMT
2
DZ12,DZ13
ZENER DIODE,SMD,3W,15V,5%, SMB
35
S25044-1SMT
1
DZ15
ZENER DIODE,SMD,3W,5.1V,5%, SMB
36
S18248-12
1
J1
CONNECTOR,MOLEX,MINI,PCB,12-PIN
37
S24020-8
2
J2,J13
CONNECTOR,MOLEX,MINI,PCB,8-PIN,TIN
33
S25045-1SMT
7
ZENER_DIODE,SMD,225mW,12V,5%,SOT-23
27
S25049-1SMT
9
DIODE,SMD,0.5A,30V,SOD-123,SCHOTTKY
26
S25040-5SMT
16
DIODE,SMD,DUAL,0.200A,70V,UFR
25
S25040-2SMT
20
DIODE,SMD,1A,400V,DO-214BA/AC
24
S25040-6SMT
12
DIODE,SMD,DUAL,0.200A,70V,UDR,CC,SOT-
14
S25024-2SMT
6
CAPACITOR,SMD,TANTALUM,1.0MF,35V,10%,
11
S25020-5SMT
6
CAPACITOR,SMD,CERAMIC,2700pF,50V,5%,X
10
S25020-2SMT
9
CAPACITOR,SMD,CERAMIC,0.022MF,50V,10%
FOR ITEMS LISTED BELOW REFER TO ELECTRONIC COMPONENT DATABASE FOR COMPONENT SPECIFICATIONS
9
S25020-3SMT
102
CAPACITOR,SMD,CERAMIC,0.1MF,50V,10%,X
38
S24020-6
3
J3,J10,J11
CONNECTOR,MOLEX,MINI,PCB,6-PIN,TIN
39
S24020-10
2
J4,J5
CONNECTOR,MOLEX,MINI,PCB,10-PIN,TIN
40
S24020-2G
1
J6
CONNECTOR,MOLEX,MINI,PCB,2-PIN,GOLD
41
S24020-4
3
J7,J8,J9
CONNECTOR,MOLEX,MINI,PCB,4-PIN,TIN
42
S24020-16
1
J12
CONNECTOR,MOLEX,MINI,PCB,16-PIN,TIN
43
S15000-22SMT 1
OCI1
OPTOCOUPLER,SMD,PHOTO-TRANSISTOR,70V,
Q1,Q2,Q3,Q4,Q5,Q6,Q7,Q8,Q9
Q10,Q11,Q12,Q14
Q15,Q16,Q17,Q18,Q19,Q20
Q21,Q22
46
S25051-1SMT
1
Q23
TRANSISTOR,SMD,NMF,SOT-223,1.5A,100V,
47
S25051-2SMT
1
Q24
TRANSISTOR,SMD,NMF,D2PAK,18A,200V,IRF
R1,R24,R25,R26,R27,R28,R29
R30,R31,R32,R34,R35,R36
R37,R38,R39,R41,R42,R43
R44,R45,R46,R47,R48,R49
R382
R2,R3,R4,R5,R6,R7,R8,R9
R10,R11,R12,R13,R14,R17
R63
50
S25000-4750SMT
6
R18,R19,R20,R21,R22,R23
RESISTOR,SMD,METAL FILM,1/10W,475OHMS
R50,R51,R52,R53,R54,R55
R56,R57,R58,R59,R60,R61
R64,R65,R66,R67,R68,R69
R70,R71,R72,R73
52
S25000-8251SMT
5
R62,R243,R244,R268,R381
RESISTOR,SMD,METAL FILM,1/10W,8.25K,1
53
S25001-1301SMT
4
R74,R75,R76,R77
RESISTOR,SMD,1.3K,1/4W,1206,1%,TR
R78,R79,R80,R81,R82,R83
R84,R85,R86,R87,R88,R89
R90,R91
55
S25000-2000SMT
4
R92,R93,R94,R210
RESISTOR,SMD,METAL FILM,1/10W,200OHMS
R95,R96,R97,R98,R99,R100
R101,R102,R103,R212
57
S25000-1212SMT
2
R105,R106
RESISTOR,SMD,METAL FILM,1/10W,12.1K,1
R107,R108,R109,R110,R111
R112,R113,R114,R115,R116
R117,R118,R119,R120,R121
R122,R123,R124,R125,R126
R127,R128,R129,R130,R131
R132,R133,R134,R135,R136
R137,R138
R378
R139,R140,R141,R142,R143
R144,R145,R146,R148,R149
R150,R151,R152,R153,R154
60
S25000-4752SMT
5
R147,R301,R302,R303,R304
RESISTOR,SMD,METAL FILM,1/10W,47.5K,1
59
S25000-1001SMT
15
RESISTOR,SMD,METAL FILM,1/10W,1.00K,1
58
S25000-1001SMT
38
RESISTOR,SMD,METAL FILM,1/10W,10.0K,1
56
S25000-6811SMT
10
RESISTOR,SMD,METAL FILM,1/10W,6.81K,1
54
S25001-4750SMT
14
RESISTOR,SMD,475OHMS,1/4W,1206,1%,TR
51
S25000-1000SMT
22
RESISTOR,SMD,METAL FILM,1/10W,100OHMS
RESISTOR,SMD,METAL FILM,1/10W,4.75K,1
49
S25000-1501SMT
15
RESISTOR,SMD,METAL FILM,1/10W,1.50K,1
48
S25000-4751SMT
26
45
S25050-2SMT
8
TRANSISTOR,SMS,PNP,SOT23,0.5A, 40V,MM
44
S25050-1SMT
13
TRANSISTOR,SMD,NPN,0.5A,40V,SOT-23,MM
BUY PER E3867
TEST PER E3869-C
100
S25000-2001SMT
1
R300
RESISTOR,SMD,METAL FILM,1/10W,2.00K,1
101
S25000-2801SMT
1
R305
RESISTOR,SMD,METAL FILM,1/10W,2.80K,1
102
S25000-2210SMT
2
R306,R307
RESISTOR,SMD,METAL FILM,1/10W,221OHMS
103
S25001-1501SMT
3
R308,R309,R310
RESISTOR,SMD,1.5K,1/4W,1206,1%,TR
104
S25000-1503SMT
2
R316,R317
RESISTOR,SMD,METAL FILM,1/10W,1.82K,1
105
S25000-1003SMT
2
R318,R319
RESISTOR,SMD,METAL FILM,1/10W,100K,1%
106
S25001-1001SMT
2
R323,R324
RESISTOR,SMD,1K,1/4W,1206,1%,TR
107
S25000-39R2SMT
1
R325
RESISTOR,SMD,METAL FILM,1/10W,39.2OHM
108
S25000-4753SMT
2
R326,R370
RESISTOR,SMD,METAL FILM,1/10W,475K,1%
R327,R328,R329,R330,R331
R332,R333,R334
110
S25000-10R0SMT
4
R335,R336,R337,R338
RESISTOR,SMD,METAL FILM,1/10W,10.0OHM
111
S25007-2431SMT
1
R339
RESISTOR,SMD,PREC,MF,1/10W,2.43K,0.1%
112
S25007-1301SMT
1
R340
RESISTOR,SMD,PREC,MF,1/10W,1.30K,0.1%
113
S25007-1023SMT
1
R341
RESISTOR,SMD,PREC,MF,1/10W,102K,0.1%,
114
S25000-5111SMT
1
R342
RESISTOR,SMD,METAL FILM,1/10W,5.11K,1
115
S25001-2370SMT
2
R343,R344
RESISTOR,SMD,237OHMS,1/4W,1206,1%,TR
116
S25008-6812SMT
1
R345
RESISTOR,SMD,PREC,MF,1/10W,68.1K,0.5%
117
S25008-1503SMT
1
R346
RESISTOR,SMD,PREC,MF,1/10W,150K,0.5%,
118
S25008-1212SMT
1
R347
RESISTOR,SMD,PREC,MF,1/10W,12.1K,0.5%
119
S25000-9091SMT
1
R348
RESISTOR,SMD,METAL FILM,1/10W,9.09K,1
120
S25007-6812SMT
2
R349,R350
RESISTOR,SMD,PREC,MF,1/10W,68.1K,0.1%
121
S25007-9091SMT
1
R351
RESISTOR,SMD,PREC,MF,1/10W,9.09K,0.1%
122
S25000-1330SMT
1
R352
RESISTOR,SMD,METAL FILM,1/10W,133OHMS
123
S25008-1502SMT
1
R353
RESISTOR,SMD,PREC,MF,1/10W,15.0K,0.5%
124
S25007-9092SMT
2
R354,R355
RESISTOR,SMD,PREC,MF,1/10W,90.9K,0.1%
125
S25000-22R1SMT
1
R356
RESISTOR,SMD,METAL FILM,1/10W,22.1OHM
126
S25010-1SMT
1
R357
RESISTOR,SMD,MF,2.21K,1/4W,1%,SURGE
127
S25000-3320SMT
1
R358
RESISTOR,SMD,METAL FILM,1/10W,332OHMS
128
S25003-0R15SMT
1
R359
RESISTOR,SMD,1W,0.15OHMS,1%
R360,R361,R362,R363,R364
R365,R366,R367,R383
130
S25007-3321SMT
1
R368
RESISTOR,SMD,PREC,MF,1/10W,3.32K,0.1%
131
S25056-2SMT
4
R380,R561,R619,R766
TRIMMER,SMD,MT,1/4W,2K,10%,LINEAR
132
S15128-27SMT
1
X1
IC,OP-AMP,SINGLE,PRECISION,LT1097S8
X2,X3,X39,X40,X41,X42,X51
X55
X4,X5,X6,X7,X16,X22,X46
X47,X52,X56
135
M15458-6SMT
1
X8
IC,SMD,PWM-CONTROL
X9,X10,X11,X14,X17,X24,X34
X35,X36
137
S15128-11SMT
2
X15,X43
IC,SMT,COMPARATOR,QUAD,2901D
138
S25065-1SMT
1
X20
IC,SMD,MULTIPLEXER,2 TO 1 LINE DATA,H
139
S25057-3SMT
3
X27,X53,X57
POT,DIGITAL,SMD,10K,QUAD,TSSOP-24
140
S25069-2SMT
1
X30
IC,SMD,CMOS,EEPROM,SERIAL,SPI,64Kx8,S
141
S25070-5SMT
1
X31
IC,SMD,FPGA,XCS20,TQFP,144PIN
142
S25069-5SMT
1
X33
IC,SMD,EEPROM,CMOS,CONFIGURATION,256K
143
S15128-10SMT
1
X44
IC,SMD,VOLTAGE REF,ADJ, PECISION,431I
144
S25067-1SMT
1
X45
IC,BIPOLAR,TIMER,SOIC-14
145
S15018-11SMT
1
X50
IC,SMD,CMOS,SWITCH,ANALOG,QUAD,201(SS
146
S25057-2SMT
1
X54
POT,SMD,DIGITAL,10K,1-CHNL,SOIC-8
147
S25001-1821SMT
1
R311
RESISTOR, SMD, 1.82K, 1/4W,1206,1%,TR
148
S25001-1502SMT
1
R312
RESISTOR, SMD, 15K, 1/4W,1206,1%,TR
136
S15018-6SMT
9
IC,SMD,CMOS,SWITCH,ANALOG,QUAD, 4066B
134
S15128-18SMT
10
IC,OP-AMP,SMT,QUAD,HIGH-PERF,33074D
133
S15128-4SMT
8
OP-AMP,SMD,QUAD, GEN-PURPOSE,224D
129
S25001-2001SMT
9
RESISTOR,SMD,2K,1/4W,1206,1%,TR
109
S25002-2000SMT
8
RESISTOR,SMD,200OHMS,1/3W,MF,1%,S1210
G-19