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6. in case refrigerant is leaking – Sanyo CL2472 User Manual

Page 63

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Length of tubing

Evacuation time

Less than 33 ft. (10 m)

More than 10 minutes

More than 33 ft. (10 m)

More than 15 minutes

11-6. In Case Refrigerant is Leaking

CAUTION

Never attempt to charge additional refrigerant when refrigerant has been leaking

from the unit. Follow the procedure described below to locate points of leaks and

carry out repairs, then recharge the refrigerant.

(1) Detecting Leaks

Use the detector for R410A to locate refrigerant leak

points.

(2) Recovering refrigerant

Never release the gas to the atmosphere; recover

residual refrigerant using the refrigerant recovery unit for

R410A, instead.
Do not reuse the recovered refrigerant because its

composition will have been altered.

(3) Welding leaking points

Confirm again that no residual refrigerant exists in the unit

before starting welding.
Weld securely using flux and wax for R410A.
Prevent oxide film from forming inside the tubes utilizing

substitution with nitrogen (N2) in the refrigerant circuit of

the unit. Leave ends of tubes open during welding.

(4) Checking for sealing

Use nitrogen gas for the pressurized gas, and never use

a refrigerant other than R410A. Also do not use oxygen or

any flammable gas.

(5) Evacuation

Use a solenoid valve-installed vacuum pump so that

even if power is cut off in the middle of evacuation of air

due to a power interruption, the valve will prevent the

pump oil from flowing back.
The equipment may be damaged if moisture remains in

the tubing, thus carry out the evacuation thoroughly.
When using a vacuum pump with exhaust air volume

more than 0.883 cu.ft./min. and ultimate vacuum pressure

rate of 50 micron Hg.

Standard time for evacuation

(6) Recharging

Recharge unit in the same manner explained on the

previous page "(5) Recharging."

(2) Recover refrigerant

OK

(3) Weld leaking points

OK

(4) Check for sealing

OK

(5) Evacuation

OK

(6) Recharge

(1) Detect leaks

OK

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