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Milwaukee 6509 User Manual

Page 7

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page 7

Impact Protection System (Select Models)
Select models are equipped with a unique patented gearing system that

provides efficient power transmission and extended life in the most

difficult cutting applications. This durable system will absorb impacts,

blade lock ups, and motor stalls. These models can be used for extreme

cutting applications such as large diameter pipe, thick metal, pallets, and

heavy demolition and renovation work as well as for general purpose

cutting.

Starting, Stopping and Controlling Speed
1. To start the tool, grasp the handle firmly and pull the trigger.
2. To stop the tool, release the trigger. Allow the tool to come to a

complete stop before removing the blade from a partial cut or laying

the tool down.

Trigger Speed Control Switch
MILWAUKEE Sawzalls

®

are equipped with a trigger speed control switch.

It may be operated at any speed from zero strokes per minute to full

speed. Always start tool before blade contacts the workpiece. To vary

the speed, simply increase or decrease the pressure on the trigger. The

further the trigger is pulled, the greater the speed. To stop the tool,

release the trigger and allow the tool to stop completely before removing

from a partial cut or before laying the tool down.

General Cutting
For straight or contour cutting from an edge, line the blade up with your

cutting line. Before the blade contacts the workpiece, grasp the handle

firmly and pull the trigger. Then guide the tool along your cutting line.

Always hold the shoe flat against the workpiece to avoid excessive

vibration.

Cutting Metals
Begin cutting at a slow speed, gradually increasing speed as you cut.

When cutting into metals or hard materials that can not be cut from an

edge, drill a starting hole larger than the widest part of the blade. Extend

blade life by using a solid blade cutting lubricant such as MILWAUKEE

Band Saw Blade Lubricant Cat. No. 49-08-4206.

Plunge Cutting (Fig. 7)
Your MILWAUKEE Sawzall

®

is ideal for plunge cutting directly into sur-

faces that can not be cut from an edge, such as walls or floors. Plunge

cutting may be done two ways depending on how the blade is inserted.

Column A shows how to plunge cut with the teeth of the blade facing

down. Column B shows how to plunge cut with the teeth of the blade

facing up. Do not plunge cut into metal surfaces (see “Cutting Metals”).

1. Insert the blade into the tool.

If you inserted the blade with the teeth facing downward, hold the

tool as shown in Column A, resting the edge of the shoe on the

workpiece.
If you inserted the blade with the teeth facing upward, hold the tool

as shown in Column B, resting the edge of the shoe on the work-

piece as shown.

2. With the blade just above the workpiece, pull the trigger. Using the

edge of the shoe as a pivot, lower the blade into the workpiece as

shown.

3. As the blade starts cutting, raise the handle of the tool slowly until

the shoe rests firmly on the workpiece. Then guide the tool along

your cutting line to acquire the desired cut.
NOTE: To make plunge cutting easier, use a heavy gauge blade and

install the blade with the teeth facing upward as shown in Column B.

WARNING!

To reduce the risk of explosion, electric shock and property

damage, always check the work area for hidden gas pipes,

electrical wires or water pipes when making blind or plunge

cuts.

Fig. 7

OPERATION

WARNING!

To reduce the risk of injury, wear safety goggles or glasses

with side shields. Unplug the tool before changing accesso-

ries or making adjustments.

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