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Milwaukee 6509 User Manual

Page 5

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page 5

Removing and Replacing Quik-Lok

®

Cords (Fig. 1)

(Select Models)
MILWAUKEE's exclusive Quik-Lok

®

Cords provide instant field replace-

ment or substitution.

Fig. 1

1. To remove the Quik-Lok

®

Cord, turn the cord nut 1/4 turn to the left

and pull it out.

2. To replace the Quik-Lok

®

Cord, align the connector keyways and

push the connector in as far as it will go. Turn the cord nut 1/4 turn

to the right to lock.

Selecting a Blade
Use MILWAUKEE Sawzall

®

Blades for best performance. When select-

ing a blade, choose the right type and length.
Many types of blades are available for a variety of applications: cutting

metal, wood, nail-embedded wood, scroll cutting, roughing-in, and

contours.
Many lengths are also available. Choose a length long enough to extend

beyond the shoe and your work throughout the stroke. For best perfor-

mance and longest life, see "Accessories" to select the best blade for

the job.

1. Unplug the tool before changing blades.
2. Be sure the spindle and blade clamp area are clean. Metal chips and

sawdust may prevent the blade clamp screw from clamping se-

curely.

3. To install a blade, loosen the blade clamp screw, turning it counter-

clockwise. Insert the blade until the tang butts against the spindle.
NOTE: The blade must be inserted all the way into the spindle so that

the tang on the blade seats firmly in the blade clamp.
Depending on the job, the blade may be inserted with the teeth

facing upward or downward.

4. Insert the hex key into the blade clamp screw, turning it clockwise.

Tighten securely.

5. To remove a blade, insert hex key into the blade clamp screw and

turn it counterclockwise 1 full turn. Then slide the blade out of the

spindle. Be careful when handling hot blades.

Blade

Collar

Fig. 2

Quik-Lok

®

Blade Clamp (Fig. 2) (Select Models)

1. Unplug the tool.
2. Be sure the spindle and blade clamp areas are clean. Metal chips

and sawdust may prevent the Quik-Lok

®

Blade Clamp from clamping

securely (see "Maintenance").

3. To install a blade, twist the collar in the direction of the arrow while

inserting the blade into the clamp until the tang butts against the

collar.
Depending on the job, the blade may be inserted with the teeth

facing upward or downward.

4. Release the collar and the spring loaded mechanism will clamp the

blade firmly in place.

5. Twist the collar in the opposite direction of the arrow to ensure that

the blade is locked into the clamp.

6. Tug on blade to make sure it is securely locked in place.
7. To remove a blade, twist the collar in the direction of the arrow

while pulling on the blade. Be careful when handling hot blades.

Fig. 3

Blade clamp screw

Hex key

Installing and Removing Blades

Blade Clamp (Available as accessory Cat. No. 49-22-5016 only)

(Fig. 3)

Removing Broken Blades from the Quik-Lok

®

Blade Clamp

1.

Unplug the tool.

2.

Broken blades can be removed by the following methods.

•

Point the tool downward, twist the collar, and shake the tool up and

down (DO NOT turn on the tool while your fingers are holding the

blade clamp open). The shank of the broken blade should drop out of

the clamp.

•

If shaking the tool doesn't work...
In most cases, a corner of the broken blade will extend beyond the

blade clamp. Twist the collar and pull the broken blade out of the

clamp by this corner.

•

If the broken stub doesn't extend far enough to be grabbed by its

corner, use a thin blade with small teeth (such as a metal cutting

blade) to hook the blade that is jammed in the clamp while twisting

the collar and pull it out.

WARNING!

TOOL ASSEMBLY

To reduce the risk of injury, always unplug tool before

attaching or removing accessories or making adjustments.

Use only specifically recommended accessories. Others

may be hazardous.

This manual is related to the following products: