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Service – Graco Inc. 235465 User Manual

Page 7

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7

Service

CAUTION

Do not attempt to install an old style needle in this

gun. The front of the new needle is marked with a

+ below the Graco symbol.

Notes:

Use Needle Kit 235475.
Use all the new parts for the best results. Parts

included in the kit are shown with one asterisk, (2a*).
Keep parts very clean. Dried paint or other contamiĆ

nants cause friction which causes parts to wear faster.

Needle Replacement.

1. Follow the Pressure Relief Procedure, page 2.
2. Remove the hose, tip guard, spray tip and gasket.
3. Remove the diffuser/seat (2a*) and gasket (2b*).

Remove the screw (12), pivot pin (10), and trigger

(8). See Fig. 5.

4. Insert a punch into the rear of the gun and tap it

to push the needle (2c*) out the front of the gun.

See Fig. 6.

5. Clean the internal passages of the gun.
6. Grease the rings (A) of the new needle (2c*). See

Fig. 7.

Fig. 5

2a*

2b*

8

10

12

02355

Fig. 6

2c

02356

Fig. 7

A

Fig. 8

2c

02357

B

7. Slide the rear of the needle (2c*) into the front of

the gun. Slide the tool (B), provided with the

repair kit, into the gun, around the needle. Lightly

tap the tool with a hammer or lightly press the tool

against a flat surface to seat the needle. See Fig.

8. Remove the tool.

CAUTION

Tapping or pressing the tool too hard may jam the

tool and damage the needle.

8. Grease the end of the needle.

9. Grease the diffuser/seat threads. Place the new

gasket (2b*) on the diffuser/seat (2a*) and screw

the assembly into the fluid housing (6). Torque to

20-25 ftĆlb (27-34 N.m). See Fig. 5.

10. Install the trigger (8), pivot pin (10) and screw

(12). See Fig. 5.

NOTE: No needle or trigger adjustment is needed.