Frymaster FOOTPRINT RE80 - Manual (Page 4)

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E4 SERIES HIGH PRODUCTION RE ELECTRIC FRYERS TABLE OF
CONTENTS
CAUTIONARY STATEMENTS ........................................................................................................ i
ELECTRICAL POWER SPECIFICATIONS ................................................................................. ii
CHAPTER 1: Service Procedures
1.1 General .............................................................................................................................. 1-1
1.2 Replacing a Controller ....................................................................................................... 1-1
1.3 Replacing Component Box Components .......................................................................... 1-1
1.4 Replacing a High-Limit Thermostat .................................................................................. 1-3
1.5 Replacing a Temperature Probe ........................................................................................ 1-3
1.6 Replacing a Heating Element ............................................................................................ 1-5
1.7 Replacing Contactor Box Components ............................................................................. 1-6
1.8 Replacing a Frypot ............................................................................................................ 1-7
1.9 Built-In Filtration System Service Procedures .................................................................. 1-9
1.9.1 Filtration System Problem Resolution ............................................................... 1-9
1.9.2 Replacing the Filter Motor, Filter Pump and Related Components ................. 1-10
1.9.3 Replacing the Filter Transformer or Filter Relay ............................................. 1-12
1.10 Basket Lift Service Procedures ....................................................................................... 1-12
1.11 Interface Board Diagnostic Chart .................................................................................... 1-15
1.12 Probe Resistance Chart .................................................................................................... 1-16
1.13 Wiring
Diagrams ............................................................................................................. 1-17
1.13.1 Basket Lift (480V/120V Control Supply) ........................................................ 1-17
1.13.2 PBI Basket Lift ................................................................................................. 1-18
1.13.3 Standard Component Wiring ............................................................................ 1-18
1.13.4 Component Wiring – Single Phase .................................................................. 1-18
1.13.5 Component Wiring – 480V Non-Filter ............................................................ 1-21
1.13.6 Component Wiring – Fast Ready ..................................................................... 1-22
1.13.7 Component Wiring – KFC-1 ............................................................................ 1-23
1.13.8 Contactor Box – Domestic 17 kW ................................................................... 1-24
1.13.9 Contactor Box – Domestic 21 kW ................................................................... 1-24
1.13.10 Contactor Box – Export .................................................................................... 1-25
CHAPTER 2: Parts List
2.1 Accessories ........................................................................................................................ 2-1
2.2 Cabinetry ........................................................................................................................... 2-2
2.2.1 Backs, Control Panel Frames, Doors, Sides, Tilt Housings and Top Caps ........ 2-2
2.2.2 Cabinet Bases, Braces and Associated Parts ...................................................... 2-5
2.2.3 Basket Lift Assembly and Associated Parts ....................................................... 2-7
2.3 Filtration System Components .......................................................................................... 2-9
2.3.1 Filter Pan ............................................................................................................ 2-9
2.3.1 Filter Pump ....................................................................................................... 2-11
2.4 Drain System Components .............................................................................................. 2-12
2.4.1 Drain Valves and Associated Parts .................................................................. 2-12
2.4.2 Drain Tube Sections and Associated Parts ....................................................... 2-14
2.5 Oil Return System Components ...................................................................................... 2-15
2.5.1 Oil Disposal Wand ........................................................................................... 2-15
2.5.2 KFC Over-the-Top Return ............................................................................... 2-18
2.5.3 Drain Flush ....................................................................................................... 2-19