Havis-Shields Kwik-Kit KK-100-05 - Manual (Page 2)

WALLS:
The driver side wall will be 38” high X 100”. The passenger side rear wall will be 38” high by 60” long. Each is
constructed from .125” thick aluminum and will be contoured to closely fit the van’s interior and the mating bench, ceiling
and bulkheads units. Wall for side entry compartment is the center divider.
CEILING:
The ceiling will be 48” wide X 100” long. The complete ceiling assembly will be a four-piece design with flush,
overlapping, bolt together seams for added strength. It will be constructed from .125” thick aluminum and will have pre-cut
holes for dome lights and air conditioning / heat vents. The ceiling assembly will bolt to mating walls and bulkheads.
FLOORING:
The flooring for the rear compartment will be constructed from .125” thick, bright-dipped aluminum tread plate. The main
floor is 36” wide X 97” long. Additional 7 ½” X 48” tread plate will be provided for space between rear bulkhead and
OEM rear doors. The side compartment flooring will have an additional piece to fill in the step well area.
REAR STEP:
A rear step shall be supplied with the kit and will bolt directly to the vehicle frame. It will be 48" wide by 10" deep. The
step will be constructed from welded steel angle framework, and will have a perforated non slip deck surface. Steel parts
will have a black polyester powder coat finish.
SIDE SLIDE OUT STEP:
The slide out side step for the side compartment will be 30” wide X 10” deep. The step will be manufactured from welded
steel framework with perforated non-slip tread surface. It will slide under the van body when not in use. Steel parts will
have a black polyester powder coat finish.
DOME LIGHTS:
The driver side rear compartment will have three (3) 4” diameter stainless steel dome lights. The passenger side rear will
have two (2) 4” diameter stainless steel dome lights. The passenger side forward compartment will have one (1) 4”
diameter stainless steel dome light. All dome lights will have tamperproof .250” thick, clear polycarbonate guards. On/off
rocker switch will be in driver compartment dash area.
GRAB STRAPS AND LABELS:
Heavy-duty nylon webbing straps will be mounted to the lower section of the wall. There will be one (1) strap per seat
location. Straps will be positioned so that each prisoner, with handcuffs behind their back, can hold onto the strap. Each
strap will be anchored with 1/2" X 1 1/4" round head tamper proof bolts. The bolts will attach to the bench and wall
assemblies. Straps to be made by a certified automotive belt manufacturer. In addition, the kit will have four (4) – Yellow
labels (4” x 6”) with black lettering that read “Hold on to Straps When Vehicle is in Motion”. Each Label includes lettering
in English and Spanish. They will also include a picture of two hands holding a Strap. Two (2) more labels will be provided
that read “Drive with Extra Caution While Transporting Passengers”. These labels are also yellow with black lettering for
mounting on dash of vehicle cab.
MISCELLANEOUS:
1. When all components of insert are completed assembled and installed, all seams will be sealed with RTV silicone.
2. An aluminum plate with white powder coat finish will cover the accommodations in the driver side bench, wall and rear
bulkhead. This cover will guard the OEM air conditioner / heat evaporator blower system from detainees and will allow for
easy access when removed for service.
FINISH:
All aluminum parts will have a super durable White polyester powder coat finish. The profile of the aluminum sub-straight
will have proper pretreatment preparation to withstand a minimum of 1,000 hour salt spray exposure (per ASTM-B117
testing). Written test results must be available upon request.
KK-100-05_SS_10-08