Caution, 522d – Gradall 524D User Manual
Page 72
522D
MATERIAL HANDLER
5-4
Item
Part No.
Qty.
Description Of Part
9139-5001
Ref
ENGINE ASSY (includes all items on
page 5-4 except items 50 thru 56,
all items on page 5-5 except items 34,
35 & 36 and all items on page 5-6)
9138-3001
1
CUMMINS ENGINE - B3.9C 80HP
1
9130-3056
1
FAN ASSY
2
132" FUEL LINE HOSE, 5/16
3
8688-3106
4
HOSE CLAMP
4
8319-1010
12
LOCKWASHER, M12
5
9133-6004
2
REAR ENGINE MOUNTING
BRACKET
6
8319-1032
8
HEX HD CAPSCREW, M12x1.75x35
(torque to 58-68 ft.lbs.)
7
9116-3260
1
ACCELERATOR CABLE
8
9002-7684
1
YOKE END
9
9116-6075
1
THROTTLE CABLE BRACKET
10
8319-1004
2
HEX HD CAPSCREW, M12x1.75x30
11
8471-4006
2
ORS CAP
12
9108-1388
1
TAPPED BAR
13
8688-3075
1
TUBE FITTING
14
18"
NYLON TUBE, 3/8"
15
9108-3106
1
O-RING
16
9114-3055
1
TUBE ASSY
17
16"
SPLIT FLEX LOOM, 1/2" I.D.
18
8471-2738
2
SPLIT FLANGE CLAMP
19
8320-1135
4
HEX HD CAPSCREW, 7/16-14x1-1/2",
GR8
20
8855-1012
4
LOCKWASHER, 7/16
21
8688-3074
1
TUBE FITTING, 90 DEGREES
22
9116-3259
1
THROTTLE SPRING
23
9020-5792
1
CUSHION CLAMP
24
9002-7187
6
TY-RAP
25
9003-0271
1
HOSE NIPPLE
26
8698-3649
1
ELBOW, 90 DEGREES, 1/4 PIPE
27
9132-3022
1
SUCTION TUBE
28
8866-2090
1
ELBOW, 45 DEGREES, (includes
o-ring)
8859-1210
1
O-RING
29
8471-7934
1
HOSE ASSY
30
9132-3023
1
TUBE ASSY
Item
Part No.
Qty.
Description Of Part
31
8866-2010
1
CONNECTOR, (includes o-ring)
8859-1209
1
O-RING
32
8471-7851
1
HOSE ASSY
33
Ref
MAIN PUMP (see page 10-15 for
details)
34
8319-1057
2
HEX SOCKET HD CAPSCREW,
M12x1.75x80
35
9002-7471
2
HARD WASHER
36
8319-1041
4
HEX HD CAPSCREW, M8x1.25x70
37
8856-1108
4
STANDARD WASHER, 5/16
38
9114-6101
1
DIP-STICK WELDMENT
39
9136-3029
1
ATOMIZER, 1/8
40
9136-5014
1
QUICK START THERMOSTAT ASSY,
(includes the following four items)
8096-3058
1
SHROUD
8096-3065
2
CABLE SEAL, GREEN
8096-3069
2
MALE PIN TERMINAL
9136-3031
1
THERMOSTAT
41
8319-1038
1
HEX HD CAPSCREW, M10x1.50x20
42
9133-3013
1
WIRING HARNESS, ENGINE
43
9116-1323
1
THROTTLE BAR
44
8319-1035
2
SOCKET HD SCREW, M6x1.00x16
45
8319-1012
2
LOCKWASHER, M6
46
9114-3345
1
BALL SOCKET
47
9114-3344
1
OVER TRAVEL
48
2474-1047
1
PRESSURE SWITCH
49
9114-3315
1
OIL PRESSURE SENDER
50
9108-1158
2
SPECIAL WASHER
51
9133-3002
1
SHOCK MOUNT
52
9108-3338
1
HEX HD CAPSCREW, M16X2X120
53
7732-1274
2
HEX HD CAPSCREW, 7/8-9X5
54
9133-3003
2
SHOCK MOUNT
55
9133-1002
2
SPECIAL WASHER
56
8852-1214
2
LOCKNUT, 7/8-9
57
9112-4125
1
DIPSTICK
NOTE: ONLY ITEMS WITH PART
NUMBERS ARE AVAILABLE
FOR SERVICE.
ENGINE & ATTACHING PARTS
(9139-5001) EPA Engine Left Side View - 522D
Starting Serial No. 0277120
Original Issue 9-98
Revised 5-16-00
*
PCN 990464-DS
* Revised illustration; added item 57, Engine Filter Kit (9133-5033),
caution note & S/N range to Engine Filter Kit (9137-5002)
Part No.
Description Of Part
9133-5033
ENGINE FILTER KIT, (includes all items)
(S.S.N. 0277595 thru Current)
9108-4001
OIL FILTER ELEMENT
7738-3303
FUEL FILTER ELEMENT
9108-3218
FUEL FILTER
9140-3103
AIR FILTER SAFETY ELEMENT
9140-3102
AIR FILTER
*
SERVICE NOTES:
1. Use Loctite, P/N 1440-3364, on all bolt
& fitting threads except pipe threads.
2. Use Loctite pipe sealant, P/N 1440-4082, on
all pipe threads.
3. Add 12 qts. of oil, P/N 1440-3420, to crankcase.
CAUTION
Pay close attention to Serial Number of machine
when ordering Engine Filter Kits.
!
*
Part No.
Description Of Part
9137-5002
ENGINE FILTER KIT (includes all items)
(S.S.N. 0277120 thru 0277594)
9020-6262
AIR FILTER
9108-3218
FUEL FILTER
7738-3303
FUEL FILTER
9108-4001
LUBE FILTER