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0 fault finding – Ingersoll-Rand NIRVANA IRN75-160K-2S User Manual

Page 96

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IRN37 - 160K - CC & IRN50 - 200H -CC & IRN75 - 160K - 2S & IRN100 - 200H - 2S & IRN 250 - 300H - 2S

http://air.irco.com

11.0 FAULT FINDING

SYMPTOM

FAULT

REMEDY

Discharge air is contaminated

with condensate

Aftercooler not functioning correctly

Clean or replace

Moisture separator drain trap faulty

Overhaul or replace

Continuous low speed / low ambient

operation causing condensate build

up

Review system requirements and

contact your local IR representative

Compressor package draws too

much current

Compressor operating above rated

pressure

Check and modify settings. Review

system requirements and contact your

local IR representative

Separator filter element dirty or

blocked

Replace

Voltage supply is low or unbalanced

Contact your local IR representative or a

qualified electrician

Airend is damaged

Contact your local IR representative

Excessive coolant consumption

Coolant system leak

Overhaul or replace

See also ‘discharge air is contaminated

with coolant’

See above

11.2 INTELLISYS FAULTS
(INDICATED ON THE INTELLISYS CONTROLLER)

FAULT

CAUSE

REMEDY

Emergency Stop

Emergency stop button has

been pressed.

Identify reason why, repair fault, disengage button

and reset Intellisys controller

Blower motor overload

Blower is blocked, damaged or

blower motor is faulty.

Remove blockage, repair or replace damaged

components

High airend discharge
temperature

Compressor operating above

rated pressure

Check and modify settings. Review system

requirements and contact your local IR

representative

Low coolant level

Check for leaks. See also ‘discharge air is

contaminated with coolant’. Top up coolant.

High ambient temperature

Review installation and system parameters

Insufficient cooling air

Check ducting and cooling air path.

Blocked coolant cooler matrix

Clean or replace

Blower motor direction of

rotation incorrect

Wire correctly

Check setpoints

Controller software has been

changed

Recalibrate all sensors and check setpoints