Document Outline

• Front Cover
• Important User Information
• Table of Contents
• Chapter 1 – USING THIS MANUAL
  • Manual Objectives
  • Important User Information
  • Repair or Repair/Exchange Procedure
• Chapter 2 – INTRODUCTION
• Chapter 3 – SPECIFICATIONS
• Chapter 4 – HARDWARE DESCRIPTION
  • Hardware Overview
  • DC Link Control Cabinet
  • DC Link Reactor
  • Motor Filter Capacitors
  • Line Side Converter Components
  • Machine Side Converter Components
  • Voltage Feedback Circuit Boards
  • Cooling Fans
• Chapter 5 – DESCRIPTION OF OPERATION
  • Introduction
  • Speed Command
  • Skip Speeds
  • Speed Ramp
  • Speed Control
  • Flux Control
  • Flux Control for Synchronous Motor
  • Current Control
  • Line Converter Feedback
  • Machine Converter Feedback
  • Motor Model
  • Line Converter Protection
  • Machine Converter Protection
  • Analog Outputs
  • Test Modes
  • Synchronous Transfer
  • Transfer to Bypass
  • Transfer to Drive
  • Thyristor Diagnostics -Bulletin 1557 Drive
    • Detection of Failed Thyristors When Starting
    • Detection of Failed Thyristors When Running
  • Thyristor Diagnostics - Bulletin 1557M Mini Drive
  • Flying Start
  • Tachometer/Encoder Option
• Chapter 6 – PARAMETER AND VARIABLE DESCRIPTIONS
  • 1 - Feature Select Parameters
  • 2 - Nameplate Parameters
  • 3 - Speed Command Parameters
  • 4 - Skip Speed Parameters
  • 5 - Speed Ramp Parameters
  • 6 - Speed Control Parameters
  • 7 - Flux Control Parameters
  • 8 - Current Control Parameters
  • 9 - Motor Model Parameters
  • 10 - Converter Parameters
  • 11 - Line Converter Protection Parameters
  • 12 - Motor Converter Protection Parameters
  • 13 - Analog Output Parameters
  • 14 - External Fault Parameters
  • 15 - Autotune Parameters
  • 16 - Option Parameters
  • 17 - Control Mask Parameters
  • 18 - Status Variables
  • 19 - Speed Command Variables
  • 20 - Speed Control Variables
  • 21 - Flux Control Variables
  • 22 - Current Control Variables
  • 23 - Motor Model Variables
  • 24 - Analog I/O Variables
  • 25 - Fault and Warning Variables
  • 26 - Control Owner Variables
  • Parameters and Variables Listed by Group
• Chapter 7 - OPERATOR INTERFACE TERMINAL
  • Chapter Objectives
  • Terminology
  • Overview
    • Keypad
    • What is a Screen?
    • Terminal Powerup Sequence
    • Top Level Menu
  • How To:
    • Obtain Help
    • Modify Terminal Operation (Utility)
    • Select a Parameter/Variable
    • Edit Text
    • Configure the Drive
      • Enter/Modify a Password (Access)
      • Drive Setup
      • Language Selection
      • Modify Parameters
      • Analog Ports
      • Fault Masks
      • User Definable Faults
      • PLC
      • Message Prompting
    • Display Variables and Parameters
    • View Drive Status
    • View and Reset Alarms
    • Request Printouts
    • Perform Diagnostic Trending
      • Assigning a Trace
      • Setting the Trigger
      • Defining Sample Rate and Positioning
      • Starting the Trace
  • Flash Memory Transfers
    • Format Flash Card
    • View a Directory
    • Loading Programs (Firmware)
    • Parameter Transfers
    • Loading Language Modules
  • Advanced Screen Operations
    • Communications Statistics
    • Protocol Analyzer
    • Print Screen
    • Memory Dump
  • Terminal Menu Hierarchy Chart
  • PanelView 550 PCMCIA Memory Card Installation Data
• Chapter 8 – INSTALLATION
  • Safety and Codes
  • Unpacking and Inspection
  • Transportation and Handling
    • Overhead Lifting
    • Rod or Pipe Rollers
    • Fork Lift Trucks
  • Storage
  • Installation Site
  • Mounting
  • Installation
  • Grounding Practices
  • Ground bus
  • Low Voltage Wiring
  • Power Cabling Access
  • Power Wiring Selection
  • 2400V and 3300V Medium Voltage Drives
  • 4160V Medium Voltage Drives
  • 6000 and 6900V Medium Voltage Drives
  • Wire Categories
• Chapter 9 – COMMISSIONING
  • Introduction
  • Recommended Tools and Equipment
  • Pre-Power Checks
  • Additional Information
  • Fault Masks
  • Temperature Feedback Board DIP Switch Settings
  • RIO Communication Module DIP Switch Settings
  • External Fault Messages
  • Line Reactor versus Isolation Transformer
  • Meggering the 1557 Drive
  • Logic Power Supply Tests
    • Rectifier Power Supply Readings 6- or 12-pulse Bridge
    • Rectifier Power Supply Readings 18-pulse Bridge
    • Inverter Power Supply Readings
  • Configuring the Drive
  • Standard I/O Checks
  • Gating Checks
  • Application of Medium Voltage
  • Tuning Procedure
    • 1. Commutation Inductance
    • 2. Current Regulator
    • 3. Commutation Inductance and Current Regulator
    • 4. Stator Resistance
    • 5. Leakage Inductance
    • 6. Flux Regulator
    • 7. Speed Regulator
    • 8. Flux Regulator and Speed Regulator
  • Application Setup
  • Saving Parameters
• Chapter 10 – TROUBLESHOOTING
  • Introduction
  • Recommended Tools and Equipment
  • Documenting Shutdowns
  • Printed Circuit Card Replacement
  • Line Side Control Board Replacement
  • Line Side and Machine Side Control Board Test Points
    • Test Point Waveforms
  • Firmware Change-out Procedure
  • Power Semiconductor Testing
    • Thyristor Clamps
  • SCR Gate Driver Board Calibration and Gate Pulse Verification Procedure
  • GTO Gate Driver Board Calibration and Gate Pulse Verification Procedure (800 or 1500A Devices)
  • GTO Gate Driver Board Calibration and Gate Pulse Verification Procedure (3000A Devices)
  • Checking Clamp Force
    • Snubber Diode
    • Machine Side Converter and Line Side Converter
  • Adjusting Clamp Pressure
    • Snubber Diode
    • Machine Side Converter and Line Side Converter
  • Power Semiconductor Replacement
  • Replacing Thyristors - Line Side Converter
  • Replacing Thyristors - Machine Side Converter
  • Replacing Snubber Diodes
  • GTO and SCR Replacement Instruction Sheet
  • Replacing Snubber Capacitors
  • Replacing Snubber Resistors
  • Replacing di/dt Reactors
  • Replacing Cooling Fans
  • Meggering Procedure
  • Drive Faults
  • Troubleshooting Guide
  • External Fault Configuration
• Chapter 11 – SPARE PARTS
• Back Cover