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C. removal and replacement of expansion valve – Hoshizaki KM-2500SWH3 User Manual

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10) Remove the drier, then place the new drier in position.
11) Remove the plugs from the suction, discharge, and process pipes.
12) Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.
13) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of

refrigerant to the system (if using an electronic leak detector), and then raise the
pressure using nitrogen gas (140 PSIG). DO NOT use R-404A as a mixture with
pressurized air for leak testing.

14) Evacuate the system and charge it with refrigerant. For water-cooled model, see the

nameplate for the required refrigerant charge. For remote air-cooled models, see the
rating label inside the icemaker.

15) Connect the terminals and replace the terminal cover in its correct position. On remote

air-cooled model, connect the crankcase heater.

16) Replace the panels in their correct positions.
17) Turn on the power supply.

C. Removal and Replacement of Expansion Valve

CAUTION

1. Always install a new drier every time the sealed refrigeration system is

opened.

2. Do not replace the drier until after all other repair or replacement has been

made. Install the new drier with the arrow on the drier in the direction of the
refrigerant flow.

3. When brazing, protect the valve body and drier by using wet cloths to prevent

the valve body and drier from overheating. Do not allow the drier to exceed
250°F (121°C).

IMPORTANT

Sometimes moisture in the refrigeration circuit exceeds the drier capacity and
freezes up at the expansion valve.

1) Turn off the power supply.
2) Remove the panels.
3) Recover the refrigerant and store it in an approved container.
4) Remove the insulation and the expansion valve bulb on the suction line.
5) Remove the expansion valve cover and disconnect the expansion valve. Place the new

expansion valve in position.

6) Remove the drier, then place the new drier in position.
7) Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.
8) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace of

refrigerant to the system (if using an electronic leak detector), and then raise the
pressure using nitrogen gas (140 PSIG). DO NOT use R-404A as a mixture with
pressurized air for leak testing.

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