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Hoshizaki FD-1001MWH(-C) EN User Manual

Page 5

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IV. Service Diagnosis ........................................................................................................... 58

A. Ice Production Check .................................................................................................. 58
B. Diagnostic Procedure .................................................................................................. 58
C. Control Board Check ................................................................................................... 61
D. Bin Control Check ....................................................................................................... 66

1. Infrared Sensor Check ........................................................................................... 66
2. Mechanical Bin Control Check ............................................................................... 67

E. Float Switch Check and Cleaning ............................................................................... 69

1. Float Switch Check ................................................................................................ 69
2. Float Switch Cleaning ............................................................................................ 69

F. Diagnostic Charts ........................................................................................................ 71

1. No Ice Production ................................................................................................... 71
2. Low Ice Production .................................................................................................74
3. Other ...................................................................................................................... 75

V. Removal and Replacement of Components .................................................................... 76

A. Service for Refrigerant Lines ....................................................................................... 76

1. Refrigerant Recovery (except MLH model) ............................................................ 76
2. Brazing .................................................................................................................. 77
3. Evacuation and Recharge (R-404A) (except MLH model) ..................................... 77
4. Refrigerant Recovery, Evacuation, and Recharge - MLH Model (low side, parallel

rack system) .......................................................................................................... 78

B. Removal and Replacement of Compressor ................................................................. 79
C. Removal and Replacement of Expansion Valve .......................................................... 80
D. Removal and Replacement of Evaporator Assembly Components ............................. 81

1. Upper Bearing Wear Check ................................................................................... 82
2. Removal and Replacement of Cutter ..................................................................... 82
3. Removal and Replacement of Extruding Head ...................................................... 83
4. Removal and Replacement of Auger ..................................................................... 83
5. Removal and Replacement of Evaporator ............................................................. 84
6. Removal and Replacement of Mechanical Seal and Lower Housing ................... 85
7. Removal and Replacement of Gear Motor ............................................................. 86

E. Removal and Replacement of Air-Cooled Condenser ................................................. 87
F. Removal and Replacement of Water-Cooled Condenser ............................................. 88
G. Removal and Replacement of Water Regulating Valve - Water-Cooled Model ........... 89
H. Adjustment of Water Regulating Valve - Water-Cooled Model ..................................... 90
I. Removal and Replacement of Fan Motor (air-cooled and remote air-cooled models) .. 90
J. Removal and Replacement of Headmaster (Condensing Pressure Regulator - C.P.R.)

- Remote Air-Cooled Model ....................................................................................... 91

K. Removal and Replacement of Liquid Line Valve or Suction Line Valve - MLH Model

(low side, parallel rack system) ................................................................................. 92

L. Removal and Replacement of Evaporator Pressure Regulator (E.P.R.) MLH Model

(low side, parallel rack system) ................................................................................. 93

M. Removal and Replacement of Water Valves ............................................................... 93

1. Inlet Water Valve ..................................................................................................... 93
2. Drain Valve ............................................................................................................. 94

N. Removal and Replacement of Control Board .............................................................. 95

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