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Changing flash patterns without a scan-lock™ cable, Power distribution board, Page 5 – Whelen 9M144000 User Manual

Page 5: Installing a corner strobe, Mounting lightheads to extrusion, Endcap, gasket , lens & spacer installation

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Page 5

A

B AUX

Power Distribution Board

HALOGEN

FLASHER

A

HALOGEN

FLASHER

B

POS.4

POS.4

PS:A

PS:B

PS:C

Changing Flash Patterns Without a Scan-Lock™ Cable:

The 9M lightbar is capable of displaying a variety of flash patterns. These patterns can be changed using one of two methods. The first is through the optional Scan-Lock™
pattern cable. This allows you to change patterns from within the vehicle and is preferred by customers who want to be able to easily change their flash patterns if need arises.

For users who rarely or infrequently change patterns and do not require a Scan-Lock cable, you must partially disassemble the lightbar and change patterns manually.

WARNING: The strobe light power supply is a high voltage device. Do not remove strobe tubes or dismantle strobe light head assemblies in the system while it is in
operation. Wait 10 minutes after turning off power before starting work or any trouble shooting.

WARNING! THIS PROCEDURE REQUIRES THE LIGHTBAR TO BE ACTIVE WHILE IN A PARTIALLY DISASSEMBLED STATE. DO NOT TOUCH ANY LIGHTBAR

COMPONENTS EXCEPT FOR THOSE REFERENCED IN THIS PROCEDURE.

1.

Notice where the cable enters the bottom of the extrusion. If it enters on the driver side, the Power Distribution Board will facethe rear of the vehicle. If it enters on the
passenger side, it will be facing the front of the vehicle.

2.

Remove the endcap nearest to the cable entry. On the appropriate side (front or rear) of the lightbar, remove lenses and move lightheads away from the extrusion until
clear access to the Power Distribution Board has been gained. Be sure to record the exact position of each component to ensure proper re-assembly.

3.

Changing Strobe Lighthead Patterns - Locate the 3-position connector. Each of the 3 sockets control pattern selection for each of the lightbar’s 3 strobe power supplies
(PS:A, PS:B and PS:C). In the default configuration, the corner strobes use PS: A, the inboard strobes use PS: B and the end strobes use PS: C. Activate the strobe lights
that are to receive the new flash pattern. Momentarily applying +12VDC to the appropriate socket will cycle that power supply’s current flash pattern to the next flash
pattern. Repeat this procedure until the desired pattern is displayed. Allowing this pattern to flash for a minimum of 5 seconds will make this pattern the default pattern.

4.

Changing Halogen Lighthead Patterns - Locate the 4-position connector on the appropriate halogen flasher (A or B). The socket located in position 4 controls pattern
selection for the halogen lightheads
connected to that flasher. Momentarily
applying +12VDC to this socket will
cycle that halogen flasher’s current
flash pattern to the next one. Repeat
this procedure until the desired pattern
is displayed. Allowing this pattern to
flash for a minimum of 5 seconds will
make this pattern the default pattern.
Restoring the Factory Default
Pattern
- To restore the factory default
flash pattern, make sure that the
lightheads to be restored are off. For strobe lightheads, apply +12VDC to the appropriate socket (see strobe lighthead procedure above) while powering up the
corresponding lightheads. Allow pattern to be displayed for a minimum of 5 seconds to make this the default pattern.
For halogen lightheads, use the same procedure as outlined for strobe lightheads, substituting the halogen selection socket(s) where the strobe socket is referenced.

Before working on your strobe lights, disconnect the lightbar from power and remove the endcap. WARNING: The strobe

light power supply is a high voltage device. Do not remove the strobe tubes or dismantle the strobe lightheads in

the system while the unit is in operation. Wait 10 minutes after turning off power before working on the system. To

remove the lighthead, unsnap it from the mounting bracket, unplug it, and slide it out of the side of the lightbar base. If you

are replacing the lighthead, snap off the bottom bead on the new lighthead as shown. Plug the new lighthead int the lightbar,

.

Installing a Corner Strobe

REAR OF LIGHTBAR

(Drivers Side - Top View)

CENTER OF LIGHTBAR

CORNER

STROBE

TAB

POWER SUPPLY

Ears on lighthead bracket

slide inton channels in

extrusion (base).

Mounting Lightheads to Extrusion

BASE

EXTRUSION

LIG

HTH

EAD

Halogen Lighthead

snaps into extrusion

BARB

BOSS

Align the lighthead reflector with the

4 bosses in the endcap. Press the

reflector into place.

Remove the screws (A) that hold the endcap

on and pull the endcap

and gasket (C) off.

4

(B)

Slide lenses (D) out of the lightbar, to gain access to

the extrusion. When reinstalling the lenses and spacers, install the cord

seal (NFPA ). When reinstalling the endcap, place the endcap gasket into

it's position on the endcap and line up all the tabs and holes. Spacers

( n o t s h o w n ) m o u n t t h e s a m e a s l e n s e s .

Lighthead mounting holes

snap into the raised bosses

on the lighthead bracket.

Snap lighthead

into bracket.

Endcap, Gasket , Lens & Spacer Installation

D

D

C

Insert

cord

seal

into

track

in

lens

A

B

Seal Cord Installation / NFPA Only:

Cut the seal cord approx. 1-1/2" longer than the extrusion on each side.

Rub silicone over the cord seal leaving 3 to 4 inches on one end dry.

Begining with 1 corner lens, start the lens into the bottom

lens track. Place the cord seal onto the groove in the

top of the lens eav 1 to 2 inches

Hold onto the left end of the seal hanging

out and slide the corner lens into

position.

1 -

2 -

3 -

4 -

3 -

3 -

4 -

4 -

. L

e

free.

Inspect seal cord for any areas that have wrinkled.

Especially in the areas around the dividers.

Push the lenses together tight and trim excess seal

cord at each end.

6 -

7 -

6 -

7 -

From the opposite end of the

lightbar, pull the seal

cord tight and install

the remaining lenses

and divider.

5 -

5 -

5 -

5 -

5 -

NOTE: Lens dividers must

be installed as each lens is

put into position

Snap off bottom

bead of reflector

Tabs slide

into base

END

VIEW

OF

BASE

Slide Spacer in here

Snap lighthead

into bracket

slide it into the base and snap it into the mounting bracket.