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5" mounting foot, Page 3 – Whelen 9M144000 User Manual

Page 3

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Page 3

MOUNTING FOOT

TINNERMAN

NUT

FOOT

ANCHOR

PLATE

SET

SCREW

Plate slides into

lightbar extrusion

5" Mounting Foot

NUT

BOLT

SPLIT LOCK

WASHER

METAL SCREW

NOTE: The mounting straps are made to fit the contours of individual

vehicles. The strap

may look different. If your lightbar has a 5"

mounting foot, it will assemble differently than the standard

mounting foot. It also uses an extension to compensate for

the extra height. Follow these illustrations for assembly.

Mounting to the lightbar is the same.

shown here is for example only. The strap

for your vehicle

NOTE:

NOTE:

NOTE:

NOTE:

NOTE:

NOTE:

STRAP

S H E E T

M E T A L

SCREWS

EXTENSION

VEHICLE ROOF

Locking

Plate

Mounting

Foot

Nut

Mounting

Pad

Adjustment

screws

Lock

Washer

Anchor

Plate

Tinnerman

Nut

Tinnerman

Nut

Anchor Plate

Locking

Plate

Mounting Strap

Mounting

Screw

Adjustable Foot

Model MKAJ

Standard Foot

Model MKEZ

Mounting

Strap

Mounting

Screw

Tension

Bolt

Tension

Bolt

Tighten

screws

with

torque

wrench

set

at 35

to 40

in/lbs

Model

MKAJ

Mounting

Foot

NOTE: Unless otherwise specified, the

lightbar mounting feet must be sitting as

close to the edge of the roof as possible.

Mounting feet must also be in full contact

with the roof and not be hanging off

the edge.

IMPORTANT: For strap mounted bars, be sure you have the right

sized lightbar for your vehicle. The lightbar should be about the same

width as the vehicle roof. If the lightbar is too large or small it will not mount properly to the vehicle and may shift or come loose during driving.

1/2" Minimum Clearance at Closest Point

Insert the tension bolt through the mounting strap and anchor plate, into
the tinnerman nut. Tighten slightly with a long-shafted, Phillips
screwdriver. Repeat procedure for passenger side.

10.

If your mounting strap has mounting holes in the end of the strap, use
these holes as a template to drill appropriately sized pilot holes through
the strap and into the vehicle. Repeat for passenger side of the vehicle.

11.

Firmly tighten the tension bolts to secure the lightbar to the vehicle.

NOTE: Model MKAJ is an adjustable mounting foot. On this model you
may loosen the screws on the rear of the foot and adjust the angle of the
lightbar. This feature can be used if the angle of the roof is not level with
the road. IMPORTANT: To adjust the leveling screws you must use a
torque wrench set at 35 to 40in./lbs.