Smithco Spray Star 1000 (sn 100489 – 100523) Parts & Service Manual - Manual (Page 2)

Introduction
Service
Diagrams
Parts
Accessories
Reference
CONTENTS
Introduction .......................................... 1-3
Safe Practices .................................................................. 2
Specification ..................................................................... 3
Optional Equipment ......................................................... 3
Service ................................................ 4-10
Maintenance ................................................................. 4-6
Service Chart .................................................................... 7
End User’s Service Chart ................................................. 8
Adjustments ..................................................................... 9
Storage ........................................................................... 10
Diagrams ........................................... 12-15
Wiring Diagram ........................................................ 12-13
Hydraulic Diagram ................................................... 14-15
Fitting Torque Charts ...................................................... 15
Parts .................................................. 16-43
Body and Frame ....................................................... 16-17
Nose Cone ............................................................... 18-19
Front Axle .................................................................. 20-21
Seat Console and ROPS ......................................... 22-23
Fuel Tank .................................................................. 24-25
OIl Tank-Oil Filter-Oil cooler ..................................... 26-27
Foot Pedal Linkage .................................................. 28-29
Engine, Pumps, and Exhaust .................................. 30-31
Park Brake and Rear Axle ......................................... 32-33
Spray Tank ................................................................ 34-35
Turbo-Quad Agitator ................................................. 34-35
15-301 Orbitrol ......................................................... 36-37
10-117 Hydraulic Pump ............................................ 38-39
16-998 Hypro
® Pump ................................................ 40-41
10-116 Wheel Motor ................................................. 42-43
Accessories ...................................... 44-108
1010 Plumbing (Manual Valve) ................................ 44-45
1008 Plumbing (Raven 440) .................................... 46-47
1002 Plumbing (Raven 203) .................................... 48-49
1008 Controls (Raven 440) ...................................... 50-51
1002 Controls (Raven 203) ...................................... 50-51
1011 Plumbing (SharpShooter + Raven 440 ........... 52-55
1011 Wiring ............................................................... 56-57
16-524 Motorized Control Valve ................................ 58-59
15-737 Strainer ......................................................... 58-59
15-743 Manifold Ball Valve ....................................... 60-61
10-268 3-Way Manual Valve ..................................... 62-63
10-160 Stainless Steel 15’ Manual Boom ............... 64-67
Nozzle Assembly ............................................................ 68
Turbo TurfJet Tips .......................................................... 69
XR TEEJET Tips ............................................................. 69
17-585 18’ Heavy Duty Boom ................................... 70-73
17-601 15’ Heavy Duty Boom .................................. 74-77
Triple Nozzle Assembly .................................................. 78
10-370/10-365 Water Fill Meter Kit ................................. 79
16-906 Electric Hose Reel ....................................... 80-81
16-129 Hose Reel .................................................... 82-83
10-377 Hose Reel Mount
(for 10-160) .......................... 84-85
10-422 Hose Reel Mount (for HD Super Booms) .......... 86-87
Hose Reel Plumbing ................................................ 88-89
Electric Hose Reel Wiring ........................................ 90-93
Hose Reel Adjustments ................................................. 92
10-378 Foam Marker Kit ......................................... 94-100
15-511 Foam Nozzle ................................................... 101
10-419 Fresh Water Wash Tank ................................. 102
10-417 Chemical Cleanload
®
....................................................
103-105
15-620 Chemical Cleanload ® Eductor ................. 106-107
15-835 Tank Rinsing System ..................................... 108
Reference ...................................... 109-110
Decal List ..................................................................... 109
Quick Reference Replacement Parts .......................... 110