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Interconnected system connections & wiring, Interconnected system with operator interfaces, Systems design technical guide 20 – Orion System Systems Design User Manual

Page 20: Zone, Modular service tool sd

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Zone

Zone

Interconnected System Connections & Wiring

Systems Design Technical Guide

20

Figure 2: Interconnected System Connections & Wiring

Interconnected System with Operator Interfaces

Connect To Modular I/O
Connectors Located On
Back Of The Modular
System Manager.

WHITE (T)

DRAIN WIRE (SHLD)

BLACK (R)

RED (24 VAC)

Line Voltage

Connect To Optional

CommLink 5 Or USB-Link 2

(When Used)

Modular System Manager

24 VAC
(6 VA)

CLEAR (GND)

GREEN (GND)

Note: Either A System
Manager TS II, A
Modular System
Manager, A Modular
Service Tool Or A PC
With Prism II Software
Installed Can Be Used
To Program And
Configure The Orion
System.

HVAC Unit Controller

SHLD

T

R

Typical Terminal Blocks. All
Wiring To Be T To T, SHLD (G)
To SHLD (G) & R To R

T G R

485 LOOP

System Manager

Touch Screen II

For Optional CommLink, USB-Link,

And Computer Connections,

See Figures 10 & 11 On Pages 28 & 29.

.Notes:

1.) All wiring to be in accordance with local and national electrical codes

and specifications.

To Next HVAC Unit

Controller On Loop

Up To 60 Controllers

Can Be Interconnected

Line Voltage

24 VAC
(8 VA)

RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC

RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”

FAN

RELAY 2

RELAY 3

RELAY 4

RELAY 5

RELAY
COMMON

IC DIGITAL

SENSOR

2

IC

EXPANSION

2

STATIC

PRESSURE

AI1 = SPC (SPACE TEMPERATURE SENSOR)

AI2

AI3

AI4

AI5

AI7

A01

A02

= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR
= SPACE TEMPERATURE SENSOR SLIDE ADJUST

OR VOLTAGE RESET SOURCE

= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)

ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION

24 VAC POWER ONLY

WARNING! POLARITY MUST BE OBSERVED

OR THE CONTROLLER WILL BE DAMAGED

www.orioncontrols.com

AI1

AI2

AI3

AI4

THERM

THERM

THERM

THERM

THERM

THERM

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

0-10V

0-10V

0-10V

0-10V

0-10V

0-10V

0-5V

0-5V

0-5V

0-5V

0-5V

0-5V

AI5

AI7

ANALOG INPUT

JUMPER

SETTINGS

WattMaster Label

#LB102033-01

OE332-23-VCMX-A VCM-X CONTROLLER

WA
RN
IN

G

OBSERVE

POLARITY

RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC

RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”

FAN

RELAY 2

RELAY 3

RELAY 4

RELAY 5

RELAY
COMMON

IC DIGITAL

SENSOR

2

IC

EXPANSION

2

STATIC

PRESSURE

ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION

24 VAC POWER ONLY

WARNING! POLARITY MUST BE OBSERVED

OR THE CONTROLLER WILL BE DAMAGED

AI1

AI2

AI3

AI4

THERM

THERM

THERM

THERM

THERM

THERM

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

0-10V

0-10V

0-10V

0-10V

0-10V

0-10V

0-5V

0-5V

0-5V

0-5V

0-5V

0-5V

AI5

AI7

ANALOG INPUT

JUMPER

SETTINGS

WattMaster Label
#LB102073-01-A

Rev.: 1A

www.aaon.com

www.orioncontrols.com

VCM-X MODULAR E-BUS CONTROLLER

Orion No.:OE332-23E-VCMX-MOD-A

AAON No.:

V07150

AI1 = SPC (SPACE TEMPERATURE SENSOR)

AI2

AI3

AI4

AI5

AI7

A01

A02

= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR (FROM EXP. MODULE)
= SPACE TEMPERATURE SENSOR SLIDE ADJUST

OR VOLTAGE RESET SOURCE

= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)

LED BLINK CODES

LED NAME

STATUS1

STATUS2

NORMAL OPERATION

0

1

SAT FAIL

1

2

OAT FAIL

2

2

SPC FAIL

3

2

MODULE ALARM

4

2

MECH COOL FAIL

1

3

MECH HEAT FAIL

2

3

FAN PROOF FAIL

3

3

DIRTY FILTER

4

3

EMERGENCY SHUTDOWN

5

3

LOW SAT

1

4

HIGH SAT

2

4

CONT. TEMP COOL FAIL

3

4

CONT. TEMP HEAT FAIL

4

4

PUSH BUTTON OVR

1

5

ZONE OVR

2

5

OUTPUT FORCE ACTIVE

0

6

E-BUS

CONNECTOR

Line Voltage

24 VAC
(8 VA)

RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC

RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”

FAN

RELAY 2

RELAY 3

RELAY 4

RELAY 5

RELAY
COMMON

IC DIGITAL

SENSOR

2

IC

EXPANSION

2

STATIC

PRESSURE

AI1 = SPC (SPACE TEMPERATURE SENSOR)

AI2

AI3

AI4

AI5

AI7

A01

A02

= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR
= SPACE TEMPERATURE SENSOR SLIDE ADJUST

OR VOLTAGE RESET SOURCE

= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)

ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION

24 VAC POWER ONLY

WARNING! POLARITY MUST BE OBSERVED

OR THE CONTROLLER WILL BE DAMAGED

www.orioncontrols.com

AI1

AI2

AI3

AI4

THERM

THERM

THERM

THERM

THERM

THERM

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

0-10V

0-10V

0-10V

0-10V

0-10V

0-10V

0-5V

0-5V

0-5V

0-5V

0-5V

0-5V

AI5

AI7

ANALOG INPUT

JUMPER

SETTINGS

WattMaster Label

#LB102033-01

OE332-23-VCMX-A VCM-X CONTROLLER

WA
RN
IN

G

OBSERVE

POLARITY

RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC

RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”

FAN

RELAY 2

RELAY 3

RELAY 4

RELAY 5

RELAY
COMMON

IC DIGITAL

SENSOR

2

IC

EXPANSION

2

STATIC

PRESSURE

ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION

24 VAC POWER ONLY

WARNING! POLARITY MUST BE OBSERVED

OR THE CONTROLLER WILL BE DAMAGED

AI1

AI2

AI3

AI4

THERM

THERM

THERM

THERM

THERM

THERM

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

0-10V

0-10V

0-10V

0-10V

0-10V

0-10V

0-5V

0-5V

0-5V

0-5V

0-5V

0-5V

AI5

AI7

ANALOG INPUT

JUMPER

SETTINGS

WattMaster Label
#LB102073-01-A

Rev.: 1A

www.aaon.com

www.orioncontrols.com

VCM-X MODULAR E-BUS CONTROLLER

Orion No.:OE332-23E-VCMX-MOD-A

AAON No.:

V07150

AI1 = SPC (SPACE TEMPERATURE SENSOR)

AI2

AI3

AI4

AI5

AI7

A01

A02

= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR (FROM EXP. MODULE)
= SPACE TEMPERATURE SENSOR SLIDE ADJUST

OR VOLTAGE RESET SOURCE

= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)

LED BLINK CODES

LED NAME

STATUS1

STATUS2

NORMAL OPERATION

0

1

SAT FAIL

1

2

OAT FAIL

2

2

SPC FAIL

3

2

MODULE ALARM

4

2

MECH COOL FAIL

1

3

MECH HEAT FAIL

2

3

FAN PROOF FAIL

3

3

DIRTY FILTER

4

3

EMERGENCY SHUTDOWN

5

3

LOW SAT

1

4

HIGH SAT

2

4

CONT. TEMP COOL FAIL

3

4

CONT. TEMP HEAT FAIL

4

4

PUSH BUTTON OVR

1

5

ZONE OVR

2

5

OUTPUT FORCE ACTIVE

0

6

E-BUS

CONNECTOR

Line Voltage

24 VAC
(8 VA)

RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC

RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”

FAN

RELAY 2

RELAY 3

RELAY 4

RELAY 5

RELAY
COMMON

IC DIGITAL

SENSOR

2

IC

EXPANSION

2

STATIC

PRESSURE

AI1 = SPC (SPACE TEMPERATURE SENSOR)

AI2

AI3

AI4

AI5

AI7

A01

A02

= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR
= SPACE TEMPERATURE SENSOR SLIDE ADJUST

OR VOLTAGE RESET SOURCE

= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)

ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION

24 VAC POWER ONLY

WARNING! POLARITY MUST BE OBSERVED

OR THE CONTROLLER WILL BE DAMAGED

www.orioncontrols.com

AI1

AI2

AI3

AI4

THERM

THERM

THERM

THERM

THERM

THERM

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

0-10V

0-10V

0-10V

0-10V

0-10V

0-10V

0-5V

0-5V

0-5V

0-5V

0-5V

0-5V

AI5

AI7

ANALOG INPUT

JUMPER

SETTINGS

WattMaster Label

#LB102033-01

OE332-23-VCMX-A VCM-X CONTROLLER

WA
RN
IN

G

OBSERVE

POLARITY

RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC

RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”

FAN

RELAY 2

RELAY 3

RELAY 4

RELAY 5

RELAY
COMMON

IC DIGITAL

SENSOR

2

IC

EXPANSION

2

STATIC

PRESSURE

ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION

24 VAC POWER ONLY

WARNING! POLARITY MUST BE OBSERVED

OR THE CONTROLLER WILL BE DAMAGED

AI1

AI2

AI3

AI4

THERM

THERM

THERM

THERM

THERM

THERM

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

0-10V

0-10V

0-10V

0-10V

0-10V

0-10V

0-5V

0-5V

0-5V

0-5V

0-5V

0-5V

AI5

AI7

ANALOG INPUT

JUMPER

SETTINGS

WattMaster Label
#LB102073-01-A

Rev.: 1A

www.aaon.com

www.orioncontrols.com

VCM-X MODULAR E-BUS CONTROLLER

Orion No.:OE332-23E-VCMX-MOD-A

AAON No.:

V07150

AI1 = SPC (SPACE TEMPERATURE SENSOR)

AI2

AI3

AI4

AI5

AI7

A01

A02

= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR (FROM EXP. MODULE)
= SPACE TEMPERATURE SENSOR SLIDE ADJUST

OR VOLTAGE RESET SOURCE

= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)

LED BLINK CODES

LED NAME

STATUS1

STATUS2

NORMAL OPERATION

0

1

SAT FAIL

1

2

OAT FAIL

2

2

SPC FAIL

3

2

MODULE ALARM

4

2

MECH COOL FAIL

1

3

MECH HEAT FAIL

2

3

FAN PROOF FAIL

3

3

DIRTY FILTER

4

3

EMERGENCY SHUTDOWN

5

3

LOW SAT

1

4

HIGH SAT

2

4

CONT. TEMP COOL FAIL

3

4

CONT. TEMP HEAT FAIL

4

4

PUSH BUTTON OVR

1

5

ZONE OVR

2

5

OUTPUT FORCE ACTIVE

0

6

E-BUS

CONNECTOR

Note: For System
Manager TS II Wiring,
See Figure 1 On Page 19.

Modular

Service Tool SD