Interconnected system connections & wiring, Interconnected system with operator interfaces, Systems design technical guide 20 – Orion System Systems Design User Manual
Page 20: Zone, Modular service tool sd

Zone
Zone
Interconnected System Connections & Wiring
Systems Design Technical Guide
20
Figure 2: Interconnected System Connections & Wiring
Interconnected System with Operator Interfaces
Connect To Modular I/O
Connectors Located On
Back Of The Modular
System Manager.
WHITE (T)
DRAIN WIRE (SHLD)
BLACK (R)
RED (24 VAC)
Line Voltage
Connect To Optional
CommLink 5 Or USB-Link 2
(When Used)
Modular System Manager
24 VAC
(6 VA)
CLEAR (GND)
GREEN (GND)
Note: Either A System
Manager TS II, A
Modular System
Manager, A Modular
Service Tool Or A PC
With Prism II Software
Installed Can Be Used
To Program And
Configure The Orion
System.
HVAC Unit Controller
SHLD
T
R
Typical Terminal Blocks. All
Wiring To Be T To T, SHLD (G)
To SHLD (G) & R To R
T G R
485 LOOP
System Manager
Touch Screen II
For Optional CommLink, USB-Link,
And Computer Connections,
See Figures 10 & 11 On Pages 28 & 29.
.Notes:
1.) All wiring to be in accordance with local and national electrical codes
and specifications.
To Next HVAC Unit
Controller On Loop
Up To 60 Controllers
Can Be Interconnected
Line Voltage
24 VAC
(8 VA)
RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”
FAN
RELAY 2
RELAY 3
RELAY 4
RELAY 5
RELAY
COMMON
IC DIGITAL
SENSOR
2
IC
EXPANSION
2
STATIC
PRESSURE
AI1 = SPC (SPACE TEMPERATURE SENSOR)
AI2
AI3
AI4
AI5
AI7
A01
A02
= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR
= SPACE TEMPERATURE SENSOR SLIDE ADJUST
OR VOLTAGE RESET SOURCE
= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)
ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION
24 VAC POWER ONLY
WARNING! POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
www.orioncontrols.com
AI1
AI2
AI3
AI4
THERM
THERM
THERM
THERM
THERM
THERM
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
0-10V
0-10V
0-10V
0-10V
0-10V
0-10V
0-5V
0-5V
0-5V
0-5V
0-5V
0-5V
AI5
AI7
ANALOG INPUT
JUMPER
SETTINGS
WattMaster Label
#LB102033-01
OE332-23-VCMX-A VCM-X CONTROLLER
WA
RN
IN
G
OBSERVE
POLARITY
RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”
FAN
RELAY 2
RELAY 3
RELAY 4
RELAY 5
RELAY
COMMON
IC DIGITAL
SENSOR
2
IC
EXPANSION
2
STATIC
PRESSURE
ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION
24 VAC POWER ONLY
WARNING! POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
AI1
AI2
AI3
AI4
THERM
THERM
THERM
THERM
THERM
THERM
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
0-10V
0-10V
0-10V
0-10V
0-10V
0-10V
0-5V
0-5V
0-5V
0-5V
0-5V
0-5V
AI5
AI7
ANALOG INPUT
JUMPER
SETTINGS
WattMaster Label
#LB102073-01-A
Rev.: 1A
www.aaon.com
www.orioncontrols.com
VCM-X MODULAR E-BUS CONTROLLER
Orion No.:OE332-23E-VCMX-MOD-A
AAON No.:
V07150
AI1 = SPC (SPACE TEMPERATURE SENSOR)
AI2
AI3
AI4
AI5
AI7
A01
A02
= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR (FROM EXP. MODULE)
= SPACE TEMPERATURE SENSOR SLIDE ADJUST
OR VOLTAGE RESET SOURCE
= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)
LED BLINK CODES
LED NAME
STATUS1
STATUS2
NORMAL OPERATION
0
1
SAT FAIL
1
2
OAT FAIL
2
2
SPC FAIL
3
2
MODULE ALARM
4
2
MECH COOL FAIL
1
3
MECH HEAT FAIL
2
3
FAN PROOF FAIL
3
3
DIRTY FILTER
4
3
EMERGENCY SHUTDOWN
5
3
LOW SAT
1
4
HIGH SAT
2
4
CONT. TEMP COOL FAIL
3
4
CONT. TEMP HEAT FAIL
4
4
PUSH BUTTON OVR
1
5
ZONE OVR
2
5
OUTPUT FORCE ACTIVE
0
6
E-BUS
CONNECTOR
Line Voltage
24 VAC
(8 VA)
RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”
FAN
RELAY 2
RELAY 3
RELAY 4
RELAY 5
RELAY
COMMON
IC DIGITAL
SENSOR
2
IC
EXPANSION
2
STATIC
PRESSURE
AI1 = SPC (SPACE TEMPERATURE SENSOR)
AI2
AI3
AI4
AI5
AI7
A01
A02
= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR
= SPACE TEMPERATURE SENSOR SLIDE ADJUST
OR VOLTAGE RESET SOURCE
= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)
ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION
24 VAC POWER ONLY
WARNING! POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
www.orioncontrols.com
AI1
AI2
AI3
AI4
THERM
THERM
THERM
THERM
THERM
THERM
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
0-10V
0-10V
0-10V
0-10V
0-10V
0-10V
0-5V
0-5V
0-5V
0-5V
0-5V
0-5V
AI5
AI7
ANALOG INPUT
JUMPER
SETTINGS
WattMaster Label
#LB102033-01
OE332-23-VCMX-A VCM-X CONTROLLER
WA
RN
IN
G
OBSERVE
POLARITY
RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”
FAN
RELAY 2
RELAY 3
RELAY 4
RELAY 5
RELAY
COMMON
IC DIGITAL
SENSOR
2
IC
EXPANSION
2
STATIC
PRESSURE
ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION
24 VAC POWER ONLY
WARNING! POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
AI1
AI2
AI3
AI4
THERM
THERM
THERM
THERM
THERM
THERM
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
0-10V
0-10V
0-10V
0-10V
0-10V
0-10V
0-5V
0-5V
0-5V
0-5V
0-5V
0-5V
AI5
AI7
ANALOG INPUT
JUMPER
SETTINGS
WattMaster Label
#LB102073-01-A
Rev.: 1A
www.aaon.com
www.orioncontrols.com
VCM-X MODULAR E-BUS CONTROLLER
Orion No.:OE332-23E-VCMX-MOD-A
AAON No.:
V07150
AI1 = SPC (SPACE TEMPERATURE SENSOR)
AI2
AI3
AI4
AI5
AI7
A01
A02
= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR (FROM EXP. MODULE)
= SPACE TEMPERATURE SENSOR SLIDE ADJUST
OR VOLTAGE RESET SOURCE
= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)
LED BLINK CODES
LED NAME
STATUS1
STATUS2
NORMAL OPERATION
0
1
SAT FAIL
1
2
OAT FAIL
2
2
SPC FAIL
3
2
MODULE ALARM
4
2
MECH COOL FAIL
1
3
MECH HEAT FAIL
2
3
FAN PROOF FAIL
3
3
DIRTY FILTER
4
3
EMERGENCY SHUTDOWN
5
3
LOW SAT
1
4
HIGH SAT
2
4
CONT. TEMP COOL FAIL
3
4
CONT. TEMP HEAT FAIL
4
4
PUSH BUTTON OVR
1
5
ZONE OVR
2
5
OUTPUT FORCE ACTIVE
0
6
E-BUS
CONNECTOR
Line Voltage
24 VAC
(8 VA)
RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”
FAN
RELAY 2
RELAY 3
RELAY 4
RELAY 5
RELAY
COMMON
IC DIGITAL
SENSOR
2
IC
EXPANSION
2
STATIC
PRESSURE
AI1 = SPC (SPACE TEMPERATURE SENSOR)
AI2
AI3
AI4
AI5
AI7
A01
A02
= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR
= SPACE TEMPERATURE SENSOR SLIDE ADJUST
OR VOLTAGE RESET SOURCE
= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)
ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION
24 VAC POWER ONLY
WARNING! POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
www.orioncontrols.com
AI1
AI2
AI3
AI4
THERM
THERM
THERM
THERM
THERM
THERM
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
0-10V
0-10V
0-10V
0-10V
0-10V
0-10V
0-5V
0-5V
0-5V
0-5V
0-5V
0-5V
AI5
AI7
ANALOG INPUT
JUMPER
SETTINGS
WattMaster Label
#LB102033-01
OE332-23-VCMX-A VCM-X CONTROLLER
WA
RN
IN
G
OBSERVE
POLARITY
RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC
RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”
FAN
RELAY 2
RELAY 3
RELAY 4
RELAY 5
RELAY
COMMON
IC DIGITAL
SENSOR
2
IC
EXPANSION
2
STATIC
PRESSURE
ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION
24 VAC POWER ONLY
WARNING! POLARITY MUST BE OBSERVED
OR THE CONTROLLER WILL BE DAMAGED
AI1
AI2
AI3
AI4
THERM
THERM
THERM
THERM
THERM
THERM
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
4-20mA
0-10V
0-10V
0-10V
0-10V
0-10V
0-10V
0-5V
0-5V
0-5V
0-5V
0-5V
0-5V
AI5
AI7
ANALOG INPUT
JUMPER
SETTINGS
WattMaster Label
#LB102073-01-A
Rev.: 1A
www.aaon.com
www.orioncontrols.com
VCM-X MODULAR E-BUS CONTROLLER
Orion No.:OE332-23E-VCMX-MOD-A
AAON No.:
V07150
AI1 = SPC (SPACE TEMPERATURE SENSOR)
AI2
AI3
AI4
AI5
AI7
A01
A02
= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR (FROM EXP. MODULE)
= SPACE TEMPERATURE SENSOR SLIDE ADJUST
OR VOLTAGE RESET SOURCE
= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)
LED BLINK CODES
LED NAME
STATUS1
STATUS2
NORMAL OPERATION
0
1
SAT FAIL
1
2
OAT FAIL
2
2
SPC FAIL
3
2
MODULE ALARM
4
2
MECH COOL FAIL
1
3
MECH HEAT FAIL
2
3
FAN PROOF FAIL
3
3
DIRTY FILTER
4
3
EMERGENCY SHUTDOWN
5
3
LOW SAT
1
4
HIGH SAT
2
4
CONT. TEMP COOL FAIL
3
4
CONT. TEMP HEAT FAIL
4
4
PUSH BUTTON OVR
1
5
ZONE OVR
2
5
OUTPUT FORCE ACTIVE
0
6
E-BUS
CONNECTOR
Note: For System
Manager TS II Wiring,
See Figure 1 On Page 19.
Modular
Service Tool SD