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Stand alone system connections & wiring, Stand alone system with operator interfaces, Systems design technical guide – Orion System Systems Design User Manual

Page 19: Figure 1: stand alone system connections & wiring

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Systems Design Technical Guide

Stand Alone System Connections & Wiring

19

Figure 1: Stand Alone System Connections & Wiring

Connect To Modular I/O
Connectors Located On
Back Of The Modular
System Manager.

WHITE (T)

DRAIN WIRE (SHLD)

BLACK (R)

RED (24 VAC)

Line Voltage

Connect To Optional

CommLink 5 Or USB-Link 2

(When Used)

Modular System Manager

24 VAC
(6 VA)

CLEAR (GND)

GREEN (GND)

Note: Either A System
Manager TS II, A
Modular System
Manager, A Modular
Service Tool Or A PC
With Prism II Software
Installed Can Be Used
To Program And
Configure The Orion
System.

Line Voltage

HVAC Unit Controller

24 VAC
(8 VA)

SHLD

T

R

Typical Terminal Blocks. All
Wiring To Be T To T, SHLD (G)
To SH (G) & R To R

T G R

485 LOOP

System Manager TS II

(Front View)

For Optional CommLink, USB-Link,

And Computer Connections,

See Figures 10 & 11 On Pages 28 & 29.

.

Notes:

1.) All wiring to be in accordance with local and national electrical codes

and specifications.

RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC

RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”

FAN

RELAY 2

RELAY 3

RELAY 4

RELAY 5

RELAY
COMMON

IC DIGITAL

SENSOR

2

IC

EXPANSION

2

STATIC

PRESSURE

AI1 = SPC (SPACE TEMPERATURE SENSOR)

AI2

AI3

AI4

AI5

AI7

A01

A02

= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR
= SPACE TEMPERATURE SENSOR SLIDE ADJUST

OR VOLTAGE RESET SOURCE

= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)

ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION

24 VAC POWER ONLY

WARNING! POLARITY MUST BE OBSERVED

OR THE CONTROLLER WILL BE DAMAGED

www.orioncontrols.com

AI1

AI2

AI3

AI4

THERM

THERM

THERM

THERM

THERM

THERM

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

0-10V

0-10V

0-10V

0-10V

0-10V

0-10V

0-5V

0-5V

0-5V

0-5V

0-5V

0-5V

AI5

AI7

ANALOG INPUT

JUMPER

SETTINGS

WattMaster Label

#LB102033-01

OE332-23-VCMX-A VCM-X CONTROLLER

WA
RN
IN

G

OBSERVE

POLARITY

RELAY CONTACT
RATING IS 1 AMP
MAX @ 24 VAC

RS-485 COMMUNICATION LOOP. WIRE
“R” TO “R”, “T” TO “T” “SHLD” TO “SHLD”

FAN

RELAY 2

RELAY 3

RELAY 4

RELAY 5

RELAY
COMMON

IC DIGITAL

SENSOR

2

IC

EXPANSION

2

STATIC

PRESSURE

ANALOG INPUT JUMPER SETTINGS
MUST BE SET AS SHOWN FOR
PROPER OPERATION

24 VAC POWER ONLY

WARNING! POLARITY MUST BE OBSERVED

OR THE CONTROLLER WILL BE DAMAGED

AI1

AI2

AI3

AI4

THERM

THERM

THERM

THERM

THERM

THERM

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

4-20mA

0-10V

0-10V

0-10V

0-10V

0-10V

0-10V

0-5V

0-5V

0-5V

0-5V

0-5V

0-5V

AI5

AI7

ANALOG INPUT

JUMPER

SETTINGS

WattMaster Label
#LB102073-01-A

Rev.: 1A

www.aaon.com

www.orioncontrols.com

VCM-X MODULAR E-BUS CONTROLLER

Orion No.:OE332-23E-VCMX-MOD-A

AAON No.:

V07150

AI1 = SPC (SPACE TEMPERATURE SENSOR)

AI2

AI3

AI4

AI5

AI7

A01

A02

= SAT (SUPPLY AIR TEMPERATURE SENSOR)
= RAT (RETURN AIR TEMPERATURE SENSOR)
= OAT (OUTDOOR AIR TEMPERATURE SENSOR)
= SUCTION PRESSURE SENSOR (FROM EXP. MODULE)
= SPACE TEMPERATURE SENSOR SLIDE ADJUST

OR VOLTAGE RESET SOURCE

= ECONOMIZER (2-10 VDC OUTPUT)
= SUPPLY FAN VFD (0-10 VDC OUTPUT)

LED BLINK CODES

LED NAME

STATUS1

STATUS2

NORMAL OPERATION

0

1

SAT FAIL

1

2

OAT FAIL

2

2

SPC FAIL

3

2

MODULE ALARM

4

2

MECH COOL FAIL

1

3

MECH HEAT FAIL

2

3

FAN PROOF FAIL

3

3

DIRTY FILTER

4

3

EMERGENCY SHUTDOWN

5

3

LOW SAT

1

4

HIGH SAT

2

4

CONT. TEMP COOL FAIL

3

4

CONT. TEMP HEAT FAIL

4

4

PUSH BUTTON OVR

1

5

ZONE OVR

2

5

OUTPUT FORCE ACTIVE

0

6

E-BUS

CONNECTOR

Line Voltage

System Manager TS II

(Back View)

24 VAC
(6 VA)

R S T

+

BLACK (R)

Connect To

T, SH, R

Terminals On

HVAC Unit

Controller

RED (24 V

AC)

BROWN (GND)

WHITE (T)

BARE (S)

.1

u

F

YS102178 R4

WQVGA Graphical Interface

WattMaster Controls, Inc

C24

R9

R7

R6

R5

R2

R1

C51

C39

C20

C19

C15

C14

C13

C12

C11

C10

C9

C7

C1

X3

8.00

Mh

z

OFF

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

1002

.1uF

.1uF

.1uF

.1uF

.1uF

.1uF

.1uF

.1uF

.1uF

.1uF

.1uF

.1

u

F

.1

u

F

.1

u

F

.1

u

F

.1

u

F

.1

u

F

.1

u

F

.1

u

F

.1

u

F

.1

u

F

.1

u

F

.1

u

F

.1uF

.1

u

F

.1

u

F

.1

u

F

.1

u

F

1002

.1uF

1002

1002

.1uF

.1uF

.1uF

.1uF

LTC3824

1002

1002

1002

1002

1002

1002

66.000Mhz

MADE IN USA

330uF 50V

330uF

1002

SERIAL #

OP

T

4

OP

T

3

OP

T

2

OP

T

1

TERM

RTC

YS102178 R4

WQVGA Graphical Interface

WattMaster Controls, Inc

CAL

5V

3.3V

2.5V

J3

R34

R

16

R13

R8

R39

X2

R26

R17

R14

C24

U13

R49

R48

R47

R46

R45

R44

R43

R40

R37

R35

R32

R31

R29

R27

R24

R22

R12

R11

R10

R9

R7

R6

R5

R2

R1

L5

L4

D12

D11

D1

C51

C50

C45

C41

C39

C36

C20

C19

C18

C17

C16

C15

C14

C13

C12

C11

C10

C9

C8

C7

C6

C5

C4

C1

J1

R41

C23

C25

C26

R42

X3

R20

C27

C34

C40

U10

U11

C28

C29

R18

C35

D2

L1

R25

C31

R19

U9

R28

C32

R

30

R33

C30

R15

Q2

R21

R23

SW1

C2

C3

V1

R36

1002

R S T

+

1002

R

T

5V

GND

TERM

For Stand Alone Applications
Both Jumpers Must Be ON

MODULAR

SERVICE TOOL SD

Stand Alone System with Operator Interfaces