MEGA Corp. MCC-OPS-1 - Manual (Page 8)

MCC35-CAT735-1
5 Aug 2010
SECTION 2
System Description
Contents
2-1
MCC35 Description and Usage …...…....... 2-1
Body Assembly ………………………….. 2-1
Hydraulics ……………………………….. 2-2 Controls & Indicating System …………… 2-5
Theory of Operation ………………….….. 2-9
Lights & Accessories …………………..... 2-10
MCC35 DESCRIPTION AND USAGE
The MCC35 is designed to be attached to a long
wheel base (LWB) chassis after required chassis
reinforcements are completed. Once total
integration is completed, the assembly can be
used to mount, retain, transport, and dump a 20’
ISO container.
The MCC35 consists of a body assembly,
hydraulics and electrical systems as well as a
control system. The MCC35 is fully intergraded
with the chassis hydraulics, electrics and control
systems while adding additional in-cab controls,
lighting, and indicating/warning systems.
BODY ASSEMBLY
The assembly consists of a tubular frame,
fenders and mud flaps, tailgate assembly and
twistlock assemblies. The body also contains
mounting plates for hydraulic components,
sensors and accessories.
Tubular Frame
Constructed of tubular steel, cross tubes and
plating to form a frame used to carry the weight
of a loaded ISO container. The frame is secured
to the chassis by pins installed in the chassis
pivot bores and lift cylinders. The frame
incorporates container guides on each corner of
the frame to center the container over the frame
and the twistlock mechanisms. The frame also
provides for mounting of the tailgate restraint
assembly (stinger), twistlock assemblies, body
lift cylinders, body pads, body guides, fenders
and mud flap assemblies.
Fenders & Mud Flaps
The assembly is designed to protect the
container and body assembly from mud and
debris created by the drive tires. The fenders
and mud flaps assemblies are constructed of
rubber belting material and attached to
triangular metal stanchions. The stanchions are
mounted to the body assembly’s main
longitudinal
beams and contain fender
tensioning devices to keep the belting just below
a loaded container.
Fender
Mud
Flap