Kemppi Promig 520R - Manual (Page 2)

2 – PROMIG 520R, 120R / 0544 © KEMPPI OY
CONTENTS
1. PREFACE ...................................................................................................................... 3
1.1. INTRODUCTION ......................................................................................................... 3
1.2 PRODUCT INTRODUCTION ....................................................................................... 3
1.3. OPERATION SAFETY ................................................................................................. 4
2. INSTALLATION .............................................................................................................. 5
2.1. OPERATION CONTROL AND CONNECTORS .......................................................... 5
2.1.1. PROMIG 520R CONTROL UNIT ................................................................... 5
2.1.2. PROMIG 120R WIRE FEEDER ..................................................................... 6
2.2. UNITS, ACCESSORIES, CABLES .............................................................................. 7
2.3. PARTS OF WIRE FEED MECHANISM ....................................................................... 8
2.4. ASSEMBLY OF MIG SYSTEM .................................................................................... 9
3. INSTALLATION OF MIG SYSTEM .............................................................................. 10
3.1. ACCESSORIES CORRESPONDING TO WIRE DIAMETER .................................... 10
3.2. MOUNTING OF MIG GUN .........................................................................................11
3.3. AUTOMATIC WIRE FEED TO GUN ...........................................................................11
3.4. ADJUSTMENT OF PRESSURE .................................................................................11
3.5. BURN BACK TIME .................................................................................................... 12
3.6. GROUND CABLE ...................................................................................................... 12
3.7. SHIELD GAS ............................................................................................................. 12
3.7.1. INSTALLING GAS BOTTLE ......................................................................... 12
3.8. MAIN SWITCH I/O ..................................................................................................... 13
3.9. OPERATION OF COOLING UNIT ............................................................................ 13
4. CONTROL PANEL OPERATIONS .............................................................................. 13
4.1. MC CONTROL PANEL ............................................................................................. 13
4.1.1. WELD DATA / GAS TEST ............................................................................ 15
4.1.2. SELECTO OPERATIONS, MC PANEL ........................................................ 16
4.2. ML CONTROL PANEL .............................................................................................. 17
4.2.1. WELD DATA ................................................................................................. 20
4.2.2. SYNERGIC OPERATIONS, ML PANEL ....................................................... 21
4.3. MXE CONTROL PANEL ........................................................................................... 23
5. OTHER USER FUNCTIONS ........................................................................................ 24
6. ERROR CODES OF PANELS ..................................................................................... 24
7. SERVICE AND OPERATION DISTURBANCES ......................................................... 25
8. DISPOSAL OF THE MACHINE ................................................................................... 25
9. ORDERING NUMBERS ............................................................................................... 26
11. TERMS OF GUARANTEE ......................................................................................... 28