Flowserve 3200MD - Manual (Page 3)

User Instructions - Digital Positioner 3200MD LGENIM0059-09 12/13
3
1 Terms Concerning Safety
The safety terms DANGER, WARNING, CAUTION and NOTE are
used in these instructions to highlight particular dangers and/
or to provide additional information on aspects that may not be
readily apparent.
 DANGER: Indicates that death, severe personal injury
and/or substantial property damage will occur if proper
precautions are not taken.
 WARNING: Indicates that death, severe personal injury
and/or substantial property damage can occur if proper
precautions are not taken.
 CAUTION: Indicates that minor personal injury and/or
property damage can occur if proper precautions are not
taken.
!
NOTE: indicates and provides additional technical informa-
tion, which may not be very obvious even to qualifi ed personnel.
Compliance with other, not particularly emphasized notes, with
regard to transport, assembly, operation and maintenance and
with regard to technical documentation (e.g., in the operating
instruction, product documentation or on the product itself) is
essential, in order to avoid faults, which in themselves might
directly or indirectly cause severe personal injury or property
damage.
2 General Information
The following instructions are designed to assist in unpacking,
installing and performing maintenance as required on Valtek
® Logix ®
3200MD digital positioners. Series 3000 is the term used for all
the positioners herein; however, specifi c numbers indicate features
specifi c to model (i.e., Logix 3200 indicates that the positioner has
HART
® protocol). See Logix 3200MD Model Number table in this
manual for a breakdown of specifi c model numbers. Product users
and maintenance personnel should thoroughly review this bulletin
prior to installing, operating, or performing any maintenance on the
valve.
Separate Valtek Flow Control Products Installation, Operation,
Maintenance instructions cover the valve (such as IOM 1 or IOM 27)
and actuator (such as IOM 2 or IOM 31) portions of the system and
other accessories. Refer to the appropriate instructions when this
information is needed.
To avoid possible injury to personnel or damage to valve parts,
WARNING and CAUTION notes must be strictly followed. Modifying
this product, substituting non-factory parts or using maintenance
procedures other than outlined could drastically affect performance
and be hazardous to personnel and equipment, and may void exist-
ing warranties.
 WARNING: Standard industry safety practices must be
adhered to when working on this or any process control
product. Specifi cally, personal protective and lifting devices
must be used as warranted.
 WARNING: Substitution of components may impair intrin-
sic safety.
3 Unpacking and Storage
3.1 Unpacking
1. While unpacking the Logix 3200MD positioner, check the
packing list against the materials received. Lists describing the
system and accessories are included in each shipping
container.
2. When lifting the system from the shipping container, position
lifting straps to avoid damage to mounted accessories. Systems
with valves up to six inches may be lifted by actuator lifting ring.
On larger systems, lift unit using lifting straps or hooks through
the yoke legs and outer end of body.
 WARNING: When lifting a valve/actuator assembly with
lifting straps, be aware the center of gravity may be above
the lifting point. Therefore, support must be given to pre-
vent the valve/actuator from rotating. Failure to do so can
cause serious injury to personnel or damage to nearby
equipment.
3. In the event of shipping damage, contact the shipper
immediately.
4. Should any problems arise, contact a Flowserve Flow Control
Division representative.
3.2 Storage
Control valve packages (a control valve and its instrumentation)
can be safely stored in an enclosed building that affords environ-
mental protection; heating is not required. Control valve packages
must be stored on suitable skids, not directly on the fl oor. The
storage location must also be free from fl ooding, dust, dirt, etc.
3.3 Pre-installation Inspection
If a valve control package has been stored for more than one year,
inspect one actuator by disassembling it per the appropriate Instal-
lation, Operation, and Maintenance Instructions (IOM) prior to valve
installation. If O-rings are out-of-round, deteriorated, or both, they
must be replaced and the actuator rebuilt. All actuators must then
be disassembled and inspected. If the actuator O-rings are replaced,
complete the following steps:
1. Replace the pressure-balance plug O-rings.