Flowserve 3200MD - Manual (Page 2)

2
User instructions - Digital Positioner 3200MD LGENIM0059-08 10/13
Contents
1 Terms Concerning Safety 3
2 General Information 3
3.1 Unpacking 3
3.2 Storage 3
3.3 Pre-installation Inspection 3
4 Logix 3200MD
Positioner Overview 4
4.1 Specifi cations 4
4.2 Positioner Operation 6
4.3 Detailed Sequence
of Positioner Operations 7
5 Mounting and Installation 8
5.1 Mounting to Valtek Linear
Mark One Valves 8
5.2 Mounting to Standard
Valtek Rotary Valves 9
5.3 Optional Valtek Rotary
Mounting Procedure 10
5.4 NAMUR Rotary Mounting 11
5.5 Tubing Positioner to Actuator 11
6 Wiring and Grounding Guidelines 12
6.1 4-20 mA Command Input Wiring 12
6.2 Grounding Screw 12
6.3 Compliance Voltage 12
6.4 Cable Requirements 13
6.5 Intrinsically Safe Barriers 14
7 Startup 14
7.1 Logix 3200MD Local Interface Operation 14
7.2 Initial DIP Switch Settings 14
7.3 Operation of Confi guration
DIP Switch Settings 14
7.4 Setup of the Cal Dip-Switch for the Quick Calibration
operating mode. 16
7.5 QUICK-CAL Operation 16
7.6 Local Control of Valve Position 17
7.7 Factory Reset 17
7.8 Command Reset 17
7.9 Version number checking 17
7.10 Logix 3200MD Status Condition 17
7.11 ValveSight Confi guration and Diagnostic Software and
HART 375 Handheld Communicator 17
8 Maintenance and Repair 21
8.1 Driver Module Assembly 21
8.2 Regulator 23
8.3 Checking or Setting Internal Regulator Pressure 23
8.4 Spool Valve 24
8.5 Spool Valve Cover 24
8.6 Stem Position Sensor 25
8.7 Main PCB Assembly 26
8.8 Pressure Sensor Board 26
8.9 Customer Interface Board 27
9 Optional Hardware 28
9.1 Vented Design 28
9.2 HART Modem 28
9.3 4-20 mA Analog Output Board 29
10 Requirements for Safety Integrity 30
10.1 Fail Safe State 30
10.2 Safety Function 30
10.3 Fail Safe State Response Time 30
10.4 Diagnostic Annunciation and Response Time 30
10.5 Maximum Achievable SIL 31
10.6 Model Selection and Specifi cation of Flowserve 3200MD
Positioner 31
10.7 Installation 31
10.8 Firmware Update 31
10.9 Required Confi guration Settings 31
10.10 Reliability Data 31
10.11 Lifetime Limits 32
10.12 Proof Testing 32
Steps for Proof Test 32
10.13 Maintenance 32
10.14 Repair and Replacement 32
10.15 Training Requirements 32
11 Parts List 34
12 Logix 3200MD Spare Parts Kits 35
13 Logix 3200MD Mounting Kits 35
13.1 Valtek Mounting Kits 35
13.2 Logix O.E.M. Mounting Kits 36
13.3 NAMUR Accessory Mounting Kit
Part Numbers 36
15 How to Order 38
16 Troubleshooting 39