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Thermal considerations, Thermal testing setup, Thermal derating – Delta Electronics S36SS User Manual

Page 8

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Figure 15:

Wind tunnel test setup

THERMAL CONSIDERATIONS


Thermal management is an important part of the system
design. To ensure proper, reliable operation, sufficient
cooling of the power module is needed over the entire
temperature range of the module. Convection cooling is
usually the dominant mode of heat transfer.

Hence, the choice of equipment to characterize the
thermal performance of the power module is a wind
tunnel.


Thermal Testing Setup


Delta’s DC/DC power modules are characterized in
heated vertical wind tunnels that simulate the thermal
environments encountered in most electronics
equipment. This type of equipment commonly uses
vertically mounted circuit cards in cabinet racks in which
the power modules are mounted.

The following figure shows the wind tunnel
characterization setup. The power module is mounted
on a test PWB and is vertically positioned within the
wind tunnel. The space between the neighboring PWB
and the top of the power module or a heat sink is
6.35mm (0.25”).

Thermal Derating


Heat can be removed by increasing airflow over the
module. The module’s hot spot temperature is defined at
+105°C. To enhance system reliability, the power
module should always be operated below the maximum
operating temperature. If the temperature exceeds the
maximum module temperature, reliability of the unit may
be affected.

Note: Wind Tunnel Test Setup Figure Dimensions are in millimeters and (Inches)

10 (0.4”)

MODULE

AIR FLOW

50.8 (2.0”)

FACING PWB

PWB

AIR VELOCITY
AND AMBIENT

TEMPERATURE

MEASURED BELOW

THE MODULE