Cutting tenons – Sears 26462_0 User Manual
Page 17
Attention! The text in this document has been recognized automatically. To view the original document, you can use the "Original mode".
Cutting Tenons
1. Make certain that the adjustable fence is locked
in position with its face flush with the front face of the
fence.
2. Mount the push block assembly on the fence, as
described in the section PUSH BLOCK ASSEMBLY
TO THE ROUTER TABLE UNITIZED FENCE.
3. Install the proper table top insert into the table top
hole.
4. Mark line "A" and "B" on the edge of the work piece
closest to the end to be cut. Line "A" is the FULL
DEPTH OF CUT (total amount of material you want to
remove) and line "B" is the FULL DESIRED HEIGHT
OF THE TENON. See Figure 33.
5. Position the work piece between the clamp plate
and the push block so that its side is held flush against
the face of the fence. The end to be cut is resting on
the edge of the router table insert hole, and the surface
marked with lines "A" and "B" is facing the router bit.
Clamp the work piece in this position by snugly tighten
ing the wing nut on the clamp rod, making sure that
the clamp plate stays oriented on the work piece as
shown in Figure 33. MAKE SURE THE ROUTER IS
UNPLUGGED WHEN POSITIONING AND CLAMP
ING THE WORK PIECE AND MAKING ADJUST
MENTS.
FIGURE 33
NOTE
Tighten the wing nut just enough to
clamp the work piece in position. OVERTIGHTENING
the wing nut could cause binding in the sliding motion
of the push block, which in turn could result in varia
tions and/or steps in the finished tenon surface when
cut.
6. Slide work piece up next to the router bit and adjust
the fence and the router, as described in the section,
ADJUSTING DEPTH AND HEIGHT OF CUT. The
outer most cutting edge of the bit should be aligned
with line "A", and the top cutting edge of the bit should
be aligned with line "B". Tightly secure the fence and
the router.
7. Slide the push block with the work piece clamped,
back away from the bit.
8. Turn router "ON" using the switch. Holding the push
block and work piece against the fence WITH BOTH
HANDS AND FINGERS A SAFE DISTANCE AWAY
FROM THE SPINNING BIT, feed the work piece
across the bit, making a full depth of cut in one pass.
(DO NOT STOP FEEDING THE WORK PIECE UNTIL
IT HAS COMPLETELY PASSED ACROSS THE
ROUTER BIT) (Ref. Figure 34)
NOTE
work piece and slide the push block back to the previ
ous starting position.
10. Position and clamp the work piece in the same
manner as described in step 5. (Make sure the wing
nut is tightened just enough to clamp the work piece in
position, and the end to be cut is resting flat on the top
of the router table.) Repeat steps 7, 8, and 9. See
Figure 35.
11, To cut ends of the tenon, position and clamp the
work piece in the same manner as described in step 5
with the work piece oriented as shown in Figure 36.
Repeat steps 7, 8, and 9. Follow these same steps for
cutting the opposite side.
FIGURE 35
Clamp and test cut a scrap piece of
wood to check your adjustments before making your
finished cut.
9. Turn router "OFF" using the switch. Unciamp the
17