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Hot alignment check and doweling, Instruct customer operator – Carrier 17DA User Manual

Page 7

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Table 5 — Typical 17DA Coder and Condenser

Refrigerant Charges (lb)

COOLER

15-FT

18-FT

22-FT

COND

REFRIG

SIZE

TUBES

TUBES

TUBES

SIZE

WT

61

3,300

3,900

4,800

61

2200

63

4,000

4,700

5,800

63

2200

65

4,000

4,700

5,800 .

65

2700

67

4,600

5,600

6,800 Î

67

2700

651*

3,500

4,200

5,100 ' 651*

2500

671*

4,200

5,000

6,100

671*

2500

71

5,100

6,100

7,500

71

2900

73

5,500

6,500

8,000

73

2900

75

6,100

7,300

8,900

75

3400

81

7,100

8,500

10,400

81

3900

83

7,600

9,200

11,200

83

4400

85

8,500

10,100

12,400

85

5100

87

9,500

11,400

13,900

87

4900

* Refrigerant 500

HOT ALIGNMENT CHECK AND DOWELING

After the machine has been running at about

full load for four hours, its components will have

come up to steady state operating temperature
conditions and the final hot alignment check may

be made.

Realign component locations until angular and

parallel alignments are within coupling manu­
facturer’s specified tolerances.

Dowel all equipment into place as soon as the

hot alignment check proves that the machine is
within these running tolerances.

See Carrier Standard Service Techniques, Form

SM-15, Rev A, for these operations.

INSTRUCT CUSTOMER OPERATOR

The following is an outline guide for giving

operating instructions to the customer’s operator.

1. Present operator with copy of Operating and

Maintenance Instructions.

2. Point out machine components and explain

function and settings for each.
a. Controls

(1) S a f e t y panel, gages and safety

switches

(2) Control station, manual-automatic

modes

Compressor
(1) Oil reservoir
(2) Seal
(3) Guide Vanes
(4) Auxiliary oil pump, filter and cooler
(5) Bleed valve
Cooler

(1) Refrigerant level sight glass
(2) Pressure relieving valve
Condenser
(1) Sub-cooler
(2) Leveltrol

b.

c.

d.

e. Purge

(1) Operation
(2) Maintenance

f.

Drive and gear

g. Pumpout system (if supplied)
h. Auxiliary gages and thermometers

3. Refrigerant cycle

a. Explain system
b. Importance of log sheets

4. Describe compressor lubricating oil system.

a.

Oil heater

b. Oil cooler

c. Pressure regulating valve, back pressure

valves, etc.

d. Auxiliary oil system (if supplied)

5. Point out safety and operating controls and

explain function of each.
a. Standard controls
b. Special controls

6. Instruct proper operating procedure.

a. Preparation for start-up (valves, electrical,

etc.)

b. Starting methods
c. Running measurements and maintenance

of log

d. Shutdown
e. Extended shutdown

7. Review maintenance items.

a. Daily
b. Items to watch

c. Extended shutdown

d. Water treatment and strainer cleaning

8. Review spare parts lists.

9. Advise regarding Carrier Planned Service.

a. Maintenance contracts
b. Inspection Contracts
c. Carrier Regional Service Schools

10. Review special features of machine.

a. Operation of pumpout system and valve

settings

b. D r i v e m a i n t e n a n c e a n d operating

precautions

c. Starter settings and location

11. Leave phone number of Machinery and Systems

Division, Carrier Corp. for quick reference.

12. Review questions and answers on Operation

and Maintenance Instructions.

13. Advise on start of Warranty Period.