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Leak test and dehydration, Charge machine with water – Carrier 17DA User Manual

Page 4

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Table 2 — Control Settings

CONTROL

LOCATION

SETTING

British Values

Metric Values

Low Chilled Water Temperature

Cutout

Cooler Water Box

38 F or 5 F lower than brine

temperature

1.7 C

High Discharge Gas Temperature Cutout

Compressor End Wall

240 F

115 C

High Thrust Bearing Temperature

Compressor Bearing Chamber 180 F

82.5 C

High Condenser Pressure Cutout

Control Panel

165 psig

11.6 kg/sq cm

Low Cooler Pressure Cutout

Control Panel

Vendor set at 35 psig. Reset 2 psi
below normal suction pressure.

2.45 kg/sq cm

. 14 kg/sq cm

Low Seal Oil Pressure Cutout

Control Pane!

Open 11 psid
Close 16 psid

.76 kg/sq cm

1.16 kg/sq cm

Low Bearing Oil Pressure Cutout

Control Panel

Open 8 psig
Close 13 psig

.56 kg/sq cm
.90 kg/sq cm

Auxiliary Oil Pump

Differential Pressure

Control Switch

Control Panel

Open 27 psid
Close 23 psid

1.90 kg/sq cm
1.60 kg/sq cm

4.

5.

6

.

Oil low-pressure switches
Condenser high-pressure cutout

Check the following optional safety devices:
a. Brine flow switch

Condenser water flow switch
Condenser refrigerant level switch
Drive protection devices
Pump interlocks
Special interlocks, timers, etc.

b.

c.
d.
e.
f.

COOLER SEAL OIL

BEARING OIL

COOLER AUXOIL LOW SEAL LOW BEARING
LOW-PRESS. PUMP OIL PRESS. OIL PRESS.

CUTOUT CONTROL CUTOUT CUTOUT

Fig. 1 — 17DA Safety Instrument Panel

MOTOR DRIVE — Disconnect the main motor
leads at the starter to check out the safety controls
without operating the motor. Disconnecting the
leads to the starter holding coil will accomplish the

same purpose. Place a volt-ohmmeter across the
open leads. The volt-ohmmeter will indicate when
the safety control circuit is de-energized as each
safety control is tripped.

TURBINE OR GAS ENGINE DRIVE - These
drives are shut down by interruption of power to
their respective control valves or other devices.
Apply a volt-ohmmeter across these open leads and

check out all safety controls as just described.

PUMPOUT SYSTEM — The low-pressure cutout
should be set at the saturated pressure of
Refrigerant-12 at 34 F. A manual bypass switch is
required to allow complete evacuation of the

cooler. See Table 3.

Table 3 — Pumpout System Settings

PUMPOUT

SATURATED CONDITIONS

REFRIGERANT 12

SYSTEM

SETTING

Pressure

(psig)

Maximum

T emperature

(F)

Normal Condensing

Pressure

136.4

no

Low-Pressure Cutout

31.5

34

High-Pressure Cutout

157.7

120

Relief Valve

181.0

130

LEAK TEST AND DEHYDRATION

Check the absolute pressure on the refrigerant

side of the machine. The final operation of the

17DA Installation Instruction is to leak test the

machine and dehydrate it to the point where it
maintains a pressure of 0.21 psia (equivalent to

29.48 in. mercury vacuum referenced to a 30 in.
barometer). Refer to Carrier Standard Service Tech­
niques, Form SM-1.

If the machine absolute pressure is higher than

the above values, repeat the Evacuation and De­
hydration pumpdown operations until the machine

proves to have a leak rate or vacuum loss at a rate
less than 0.1 in. mercury column in 24 hr.

CHARGE MACHINE WITH WATER

When the machine has been proved leak tight

and dry, it may be filled with water, brine or other
process fluid as the case may be. Vent aU lines and

check for leaks.

It is advisable to install indicators on the

coupling halves between the compressor and drive