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Table v-trouble analysis chart, T reooires 9ds and electrtc supji^ies – Carrier 58DE User Manual

Page 5

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TABLE V-TROUBLE ANALYSIS CHART

7

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t reooires 9ds and electrtc supji^ies^.

SYMPTOM

CAUSE

REMEDY

Pilot will not light

No spark at electrode

Readjust, if necessary, so that

+

0 025

gap between electrode tip and pilot burner is 1/8 - 0 005 inch

Clean dirt or moisture accumulation from electrode ceramic with cloth.

Cracked ceramic—replace pilot electrode assy.

Check for loose or broken wiring at and between spark generator and

electrode. Replace wire or tighten connection as necessary.

Check fuse or circuit breaker for 115-volt supply to furnace.

Check 24-volt input to spark generator If you read 24 volts and above

steps have been completed, replace spark generator assy.

Spark shorting out to main burner

Readjust electrode as specified.

No gas at pilot burner

Clean pilot orifice.

Check for proper opening of pilot valve, broken wires, or loose

connections. If no deficiency is found, replace valve assy.

Burners will not ignite.

No 115-volt power to furnace

Connect to power supply. Check fuse, wiring, or circuit breaker.

No 24-volt power to control circuit

Replace transformer.

Miswired or loose connections

Check all wiring and all wirenut connections.

No gas at main burners

Check voltage to teiminals 1 and 2 of gas valve.

Check for proper opening of main gas valve, broken wires, or loose

connections. If no deficiency is found, replace gas valve assy.

Flame probe or connecting lead is

shorted or open.

Correct electrical shorting or open circuit

Dirty pilot—yellow flame

Clean pilot orifice.

Inadequate heating

Manual reset limit switch contacts open

Faulty fan switch—replace Combination of incorrect

fan switch setting and dirty filters—reset fan switch and

clean or replace filters.

Furnace undersized for application

Replace with proper size furnace.

Gas input to furnace too low

Check gas pressure at manifold Clock gas meter for

input If too low, increase manifold pressure, or install

correct orifices.

Limit switch cycles main burners

Clean dirty air filters—reinstall.

Increase blower speed.

Lower OFF setting of fan control.

Open registers—ductwork restricted.

Check anticipator setting on thermostat.

Aldehyde odors, (CO),

sooting flame-

floating flame

Incomplete combustion —

poor flame characteristics

Adjust air shutter on burners to provide soft, blue flame Check all

screws around flue outlets and burner compartment. Tighten.

See "Section II, Location & Air for Combustion & Ventilation" (Std

Procedures for Gas-Fired Furnaces).

Replace cracked heaf exchanger.

Reduce input and check orifices—furnace overfired.

Check vent for restriction.

#

For replacement items use Carrier Specified Parts.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Tab 10

Form 58DE-1 SI New

Printed in U S A

10-77

PC 101

Catalog No 535—831

Book

1

4

Tab

6a 8a