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Troubleshooting tables, Changing the fuel type – Winco ULPSS21/E WITH DSE 7310 ENGINE CONTROL User Manual

Page 14

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Page 12

3025-00

60706-240

TROUBLESHOOTING TABLES

UNIT WILL NOT CRANK WHEN THE POWER FAILS

1. DSE Controller not in "AUTO".

2. Transfer control switch not in "AUTOMATIC"

position.

3. Incorrect wiring between transfer switch and

generator.

4. Blown fuses on engine control box.

5. Defective DSE Control.

6. Loose or dirty battery terminals.

7. Defective auto start controller in the

transfer switch.

8. Defective starter.

9. Defective start solenoid.

10. Defective ECU on engine.

ENGINE WILL NOT CRANK WITH GENERATOR

RUN PUSH-BUTTON DEPRESSED

1.

Battery dead.

2.

Blown fuses on engine control box.

3.

Defective DSE Control.

4.

Loose or dirty battery terminals.

5.

Defective starter.

6.

Defective start solenoid.

7.

Locked up engine genset.

8.

Defective ECU on the engine.

ENGINE CRANKS BUT WILL NOT START

1. Improper fuel pressure being delivered to

unit.

2. Fuel supply shut off.

3. Fuel tank empty.

4. Defective spark plug.

5. Defective engine ignition module.

6. Dirty air cleaner filter.

7. Defective fuel solenoid valve.

8. Low battery.

9. Defective fuel regulator.

10. Defective ECU on the engine.

ENGINE STARTS AND THEN STOPS AND ALARM

LIGHT COMES ON

1. Engine is low on oil.

2. Engine has high water temperature.

3. Engine has overspeed.

4. Engine has gone into overcrank.

5. No output from engine alternator to engage

stop

crank

circuit.

6. Generator is not operating at the correct speed.

7. Defective ECU on the engine.

ENGINE WILL NOT COME UP TO SPEED AFTER IT

STARTS

1. Insufficient fuel volume getting to the unit.

a. Too small of fuel line.

b. Fuel pressure too low/high.

2. Defective ECU on the engine.

3. Governor is defective.

4. AC short in generator components.

ATS PANEL WILL NOT TRANSFER TO EMERGENCY

SUPPLY (GENERATOR)

1. No AC generator output from generator.

2. Defective transfer switch controller.

3. Incorrect voltage or frequency from the generator.

4. Wiring error between generator and transfer

switch.

5. Defective mechanically switching solenoid in

Automatic Transfer Switch.

6. Improper phase rotating.

7. Main line breaker on generator open/defective.

ATS PANEL WILL NOT RETRANSFER TO NORMAL

POWER

1. Proper normal line power not available at line

terminals

in

ATS

panel.

2. Defective transfer switch controller.

3. Defective mechanically switching solenoid in

Automatic Transfer Switch.

4. Retransfer delay still timing out.

NO AC OUTPUT FROM GENERATOR

1.

Defective

diode.

2. Defective voltage regulator.

3.

Defective

rotor.

4.

Defective

stator.

5. Defective exciter rotor.

6. Defective exciter stator.

7. AC short in the output leads.

8. Defective field circuit breaker.

CHANGING THE FUEL TYPE

**** CAUTION ****

EQUIPMENT DAMAGE - Do not make any fuel adjustments or

governor adjustments until all pressure readings are in compli-

ance with specification. See fuel pressure charts (tables 1, 2, and

3).

These engine/generator sets are very easy to convert between

LP or NG. As the engine timing is controlled by the ECU on the

engine you only need to tell the ECU what fuel you are operating

on. A small rocker switch has been provide on the underside of

the engine control cabinet (see ref G on Page 9) for this purpose.

Opening the rocker switch will tell the ECU mounted on the engine

that you are operating on NG Fuel. Closing the rocker switch will

tell the ECU that the fuel being supplied is LP. The ECU will then

reprogram the engine to operate on the proper fuel.

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