Great Planes Ultra Sport 60 Kit - GPMA0420 Pages 1-27 - Manual (Page 15)

2. Trial fit the 4" wide fiberglass cloth in place. You 9. After the glue has set, trim the excess cloth at the
can use a scissors or a paper punch to cut holes in the glass
cloth for the aileron torque rod horns. trailing edge with a sharp Xacto knife followed by a sanding
block.
3. Wrap small pieces of masking tape around the 10. Carefully sand the edges of the glass cloth with a T-
threaded portion of the aileron torque rods to protect them
from the spray adhesive in the next step.
4. Spray a very light mist of 3M "77" Spray Adhesive
on the center section in the area to be glassed. Hold the spray
can at least 12" away from the surface when doing this to
avoid a heavy buildup. The purpose of this is only to give the
wood a little "tackiness". If you apply loo much spray it
could result in a poor glue bond. Allow the spray to dry for
5 minutes before proceeding to Step 5.
bar sander with 80 or 100-grit sandpaper. Also, lightly sand
the surface of the glass cloth with a piece of sandpaper held
in your fingers to remove any rough spots. WARNING:
When sanding fiberglass, wear a dust mask to avoid
breathing airborne glass fibers.
INSTALL WING TIPS
NOTE: The wing tips will be carved from the 1-1/8" x
1-9/16" x 9-3/4" balsa blocks.
1. Draw a centerline on the ends of the wing and on the
5. Beginning at the trailing edge, lay the glass tape in
place on the wing. Gently press the cloth in place, working
out all the wrinkles. The "77" spray adhesive should hold
the cloth down to the surface, but will permit you to lift and
reposition the cloth if you make a mistake. Keep working
forward along the top of the wing, around the leading edge,
and along the bottom of the wing, ending at the trailing edge.
Do not attempt to wrap the glass cloth around the trailing
edge.
wing tip blocks.
2. Securely glue a wing tip block to the left end of the
wing, and tack glue a wing tip block to the right end of the
wing, lining up the centerlines you previously drew. You will
later break only the right lip loose and hollow it out.
6. Working outdoors or in a very well-ventilated area
apply thin CA glue to the glass cloth. Begin by running a
bead of glue down the center of the glass cloth strip, then
continue applying the glue in lines until all the cloth has been
secured. Run the thin CA out 1/4" beyond the edges of the
glass cloth to help protect the balsa sheeting when sanding
later. WARNING: This operation produces a larger than
normal quantity of CA fumes, so adequate ventilation is a
must!
7. Inspect the surface of the glass cloth. If any areas are
not glued down, apply a couple more drops of CA glue and
press down with a piece of waxed paper until the glue sets.
3. Cut, carve and sand the wing tips to the appropriate
8. To make sure the glass cloth is fully "wetted out"
and bonded to the balsa, you may apply more thin CA, a few
drops at a time, and spread it out with a piece of waxed paper.
shape as shown on the plan. HINT; Use 50-grit sandpaper
and a sharp wood chisel or razor plane to speed up this
operation. NOTE: Leave the tips oversize in the area of the
ailerons, for now.
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