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Troubleshooting, Troubleshooting chart – FloAire Modular Packaged Unit User Manual

Page 20

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20

Troubleshooting

The following tables list causes and corrective actions for possible problems with the units. Review these
lists prior to consulting manufacturer.

Troubleshooting Chart

Problem

Potential Cause

Corrective Action

Fan Inoperative

Blown fuse or open circuit breaker

Replace fuse or reset circuit breaker
and check amps

Disconnect switch in “Off” position

Turn to “On” position

Motor wired incorrectly

Check motor wiring to wiring diagram
located on fan motor

Broken fan belt

Replace belt

Motor starter overloaded

Reset starter and check amps

Remote panel set to “Off” Position

Set Remote Panel to “Manual” or “Auto”
Position

Motor Overload

Fan rotating in the wrong direction

Be sure fan is rotating in the direction
shown on rotation label

Fan speed is too high

Reduce fan RPM

Motor wired incorrectly

Check motor wiring to wiring diagram
located on fan motor

Overload in starter set too low

Set overload to motor FLA value

Motor HP too low

Determine if HP is sufficient for job

Duct static pressure lower than design

Reduce fan RPM

Insufficient Airflow

Fan rotating in the wrong direction

Be sure fan is rotating in the direction
shown on rotation label

Poor outlet conditions

There should be a straight clear duct at
the outlet

Intake damper not fully open

Inspect damper linkage and replace
damper motor if needed

Duct static pressure higher than design

Improve ductwork to eliminate or reduce
duct losses

Blower speed too low

Increase fan RPM. Do not overload
motor

Supply grills or registers closed

Open and adjust

Dirty or clogged filters

Clean and/or replace

Belt slippage

Adjust belt tension

Excessive Airflow

Blower speed too high

Reduce fan RPM

Filters not installed

Install filters

Duct static pressure lower than design

Reduce fan RPM

Excessive Vibration and Noise

Misaligned pulleys

Align pulleys

Damaged or unbalanced wheel

Replace wheel

Fan is operating in the unstable region of
the fan curve

Refer to performance curve for fan

Bearings need lubrication or replacement

Lubricate or replace

Fan speed is too high

Reduce fan RPM

Belts too loose, worn or oily

Inspect and replace if needed

No Cooling

Condenser Disconnect is Off

Turn Disconnect to ON Position

Outside Air Temp is cooler then
thermostat setting

Turn thermostat to desired cooling
activation set point. Do not turn below
55° F.

Frozen Coil

Ensure airflow through unit is correct
and refrigeration charge is correct. Low
airflow will cause the coil to freeze.

Refrigerant Leak

Ensure refrigerant has not leaked out of
unit.

Insufficient Cooling

Excessive Airflow

Reduce the airflow volume

Incorrect Refrigerant Charge

Refrigerant charge must be checked by
a refrigeration contractor