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Pilot assembly inspection, testing and replacement – Bradford White U-TW4-75S-76R-3N User Manual

Page 19

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U TTW SERVICE PROCEDURE III

Pilot testing, Cleaning and Replacement

Page 19

Pilot Assembly Inspection, Testing
and Replacement

Step 1.

Position gas control power switch to the “OFF”
position and unplug water heater from wall outlet.

Step 2.

Remove outer jacket door.

Step 3.

Remove burner and right side of inner door
per SERVICE PROCEDURE I, steps
3 and 4.

Step 4.

Remove burner assembly from combustion chamber.

Step 5.

Remove pilot/electrode assembly from burner (¼" drive tool)

Step 6.

Inspect pilot for kinks or cracks in the pilot tube.
If found, the pilot must be replaced.

Step 7.

Inspect pilot orifice:

a) Remove 7/16" nut from bottom of pilot assembly.

b) Remove pilot tube and pilot orifice.

c) inspect pilot orifice for blockage, must be cleaned or replaced.

Step 8.

Install pilot/electrode assembly to burner, secure with screw from step 5.

Step 9.

Install burner and inner door per SERVICE PROCEDURE I, steps 5 through 16.

Step 10.

To resume operation follow the instructions located on the lighting instruction label or the lighting instructions
located in the installation and operation manual.

7/16" Pilot

Assembly Nut

Gas Control shown in the “OFF” position

Pilot

Location

¼” Hex Drive

Pilot Screw

Pilot Orifice

Pilot Tube

R

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