BoonDocker ARCTIC CAT: 800/1000 Turbo - Manual (Page 5)

BoonDocker – 2379 Heyrend Way Idaho Falls, Idaho 83402 – (208) 542-4411
website: www.boondockers.com - email: [email protected]
Revised 03-14-07 Page 5 of 18
Install the Yellow wire on the Turbo Harness onto the Yellow Exhaust Valve Servo Position Sensor wire as follows:
1. Locate the yellow wire in the bundle of wires that come from the exhaust valve srvo motor on the PTO (left) side of
the sled down by the gas tank.
2. Note on using the supplied Crimp/Heat-shrink connector:
The supplied Crimp/Heat-Shrink Connector, if installed correctly, will provide a reliable connection. After the
wires are cut and the insulation is stripped, the connector is crimped onto the wires. Be sure to use the correct
crimping tool. DO NOT USE A CRIMPER THAT PUNCHES INTO THE INSULATION. The connector is then
sealed by the heat-shrinking process. Adhesive inside the connector will melt and flow around the wires which will
seal out moisture.
3. Use the supplied blue crimp/heat-shrink connector to connect the yellow wire from the Turbo harness to the yellow
wire on the sled harness as follows. Cut the Yellow wire on the sled harness, leaving enough length on both ends to
work with. Strip the insulation about 1/4” from the end of each wire. Twist one of the yellow wires that was cut
with the yellow wire from the Turbo harness together, insert into one end of the connector, and crimp. Insert the
other yellow wire into the other end of the connector and crimp. (Two wires will go into one end of the splice
connector, one wire into the other end)
4. After crimping, pull on the wires to be sure they are securely crimped. Then apply heat to shrink the connector’s
insulation tightly around the wires.