Two Brothers Racing Yamaha Rhino - Manual (Page 2)

Check wires and cables to make sure they are clear from
header tubes.
Re-install the bed and hydrolic shock. Check to make sure
that the shocks clear the brackets.
Before you run the bike, clean off all fingerprints and dirt, as
any oily residue will etch the metal and become somewhat
permanent when the system gets hot. Run the bike and
enjoy. It is normal for some white smoke to appear the first
time you start the bike. This is packing/manufacturing oil
from inside the pipe burning off. Check for gaps or leaks.
If you find a leak, a little high temperature silicon sealant
should fix it. After 1 to 2 hours of riding recheck all fasteners
for tightness.
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V.A.L.E.
V a r i a b l e a x i s l o c k i n g e x h a u s t
TM
005-2170106D
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
2008 Yamaha
RHINO 700
V.A.L.E.™ Complete DUAL Exhaust System with M-7 Canisters
Part # 005-2170106D
Installation Instructions
Attach header tubes to mufflers using supplied 6x16mm
socket head screws and lock washers using threadlocker
and loosely secure both mufflers.
Align mufflers from rear of the vehicle.
Tighten the 4 6x16mm socket head screws that attach the
muffler to the header joint on both mufflers.
Tighten the muffler clamps, making sure the alignment is good.
Tighten header flange nuts.
Install one spring per side on each header at flange.
Re-install heatshield.
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Maintenance
Check your hardware every 10 hours of operation,
including the bolts on the muffler assembly.
Packing should be replaced every 15 hours of operation.
Quiet inserts are also available. P1 Powertip (005-P1), P1-
R Powertip (005-P5) and P4 Powertip (005-P4)
In order to maintain optimal performance, it is
recommended that this spark arrestor be cleaned after
every 30 hours of use. (Our U.S. Forestry Service approved
Spark Arrester is included with all M-7 V.A.L.E. stainless/aluminum
exhaust systems. These tips prevent broadcasting sparks with no
appreciable loss of horsepower. Additionally this tip prevents the
introduction of foreign matter into the exhaust system.)
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Warranty
two brothers racing products are intended for closed course
competition purposes only, and therefore are sold “as is” without
warranty. two brothers racing specifically disclaims any warranties
of merchantability or fitness for a particular purpose and disclaims all
responsibility for consequential and incidental damages or any other
losses arising from the use of these products or parts.
Qty. Description Part Number
1 Left Muffler Canister M-7 005-217-206ML
1 Right Muffler Canister M-7 005-217-206MR
1 Left Header 005-21701H-L
1 Right Header 005-21701H-R
4 Heavy Duty Muffler Clamp 005-2C4
1 HARDWARE KIT 005-217-4
4 X-Ring (half) 005-7-2-3
2 Header Collar 005-152-17-2
2 Steel Header Flange 005-152-15S-2
4 80mm Spring 005-S-80
2 Billet Bolt-on Muffler Mount (Front) 005-217-21
2 Billet Bolt-on Muffler Mount (Back w/ radius) 005-217-21B
4 Billet Bolt-on Muffler Mount “U” Brackets 005-217-21U
8 8x40mm Socket Head Cap Screws 005-SH840
12 M8 Split High Collar Lock Washers 005-WL8
8 M6 Split High Collar Washers 005-WL6
4 8x1.25mm Pitch Metal Locking Flange Nuts 005-FNL8
4 8mm Large Flat Washers 005-WO8
4 8x20mm Socket Head Cap Screws 005-SH820
2 Spark Arrester Screen (Installed) 005-106S
8 6x14mm Socket Head Cap Screws 005-SH614
1 5mm Long Handle Ball end hex key 005-9-18610
1 Permatex High Strength Threadlock 031-P09179
1 TBR Sticker Kit 015-10212