Two Brothers Racing Yamaha FZ07 - Manual (Page 2)

Installation Instructions
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a
few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a
mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging from
deep blue/purple through amber after a few heat cycles. This is a normal characteristic of
high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or
polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Off road - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Off road - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all Off road canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense
heat and lack of cooling air can quickly burn through the canister material. Two Brothers
Racing does not provide a warranty for burned canisters.
Yamaha
FZ-07
Full Exhaust System
Part # 005-4070105-S1
13. Attach muffler clamp to bracket using supplied 8x16mm
socket head bolt and 8mm flange nut. Leave loose for
now.
14. Re-attach foot peg assembly to frame.
15. Tighten barrel clamp.
16. Double check all work making sure you have proper
fitment and all hardware is tight.
17. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke to
appear the first time you start the bike. This is packing/
manufacturing oil from inside the pipe burning off.
Check for gaps or leaks. If you find a leak, a little high
temperature silicon sealant should fix it. After 50 to 100
miles, recheck all fasteners for tightness.
Parts List
Qty. Description Part Number
1 Muffler 8” Carbon S1
1 Header 005-40701H
1 Slip-Tube 005-40701S
1 Clamp 005-2C-S1H
1 Bracket 005-407-B
1 Flange Bolt 8x16mm 005-FB816
2 Springs 45mm Swivel Hook 005-S45
1 Flange Nut 8mm 005-FN8
2 Flange Nut 6mm 005-FN6
1 Barrel Clamp 005-27-63MSH
1 O2 Sensor Plug Kit 005-92-22KIT
1 Permatex Anti-Seize Lubricant 031-P09175
1 Spring Puller 005-SP