Two Brothers Racing Yamaha FZ6R - Manual (Page 2)

Qty. Description Part Number
1 M-2 Muffler Canister 005-257-206M
1 Canister Clamp with Rubber Liner 005-2C-113
1 Header Kit 005-25701HK
1 HARDWARE KIT 005-257-3
2 X-Ring (half) 005-7-2-3
1 FZ6R Bracket 005-257-B
1 8x16mm Flange Bolts 005-FB816
2 8mm Flange Nuts 005-FN8
4 6x14mm Socket Head Cap Screws 005-SH614
4 6mm Split Lock Washer 005-WL6
1 Permatex Hi-Temp Sealant 031-P22072
1 T20 Torx Hex Key 005-9-15820
1 5mm Ball End Hex Key 005-9-18610
1 TBR Sticker Kit 015-10212
Care & Cleaning / Warranty Information
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using
a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of
high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in
good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers
Racing does not provide a warranty for burned canisters.
2009 Yamaha
FZ6R
V.A.L.E.™ Full Exhaust System with M-2 Exhaust Canister
Part # 005-2570106V, 005-2570107V, 005-2570108V
Installation Instructions
9. Slide rubber lined muffler clamp over muffler
assembly and attach to collectors using a small
amount of high temp silicone.
10. Loosely attach muffler clamp to mounting bracket
using the supplied 8x16mm flange bolt and nut.
11. Check for clearance and alignment, then tighten all
the bolts in this order: Header flange nuts, X-ring
bolts, and then muffler mount bracket.
12. Reinstall all bodywork.
13. Before you run the bike, clean off all fingerprints
and dirt, as any oily residue will etch the metal and
become somewhat permanent when the system
gets hot. Run the bike and enjoy. It is normal for
some white smoke to appear the first time you
start the bike. This is packing/manufacturing oil
from inside the pipe burning off. Check for gaps or
leaks. If you find a leak, a little high temperature
silicon sealant should fix it. After 50 to 100 miles,
recheck all fasteners for tightness.