Two Brothers Racing Kawasaki KFX400 - Manual

V.A.L.E.
V A R I A B L E A X I S L O C K I N G E X H A U S T
TM
Parts List
IMPORTANT - PLEASE READ CAREFULLY
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.
We recommend that this performance part be installed by a qualifi ed
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions fi rst before starting installation. Make sure the ATV and exhaust
system are completely cool before starting the installation. Also, make sure
the ATV is secure on a centerstand or ideally a service lift during installation.
Be sure to save all stock components for possible use later.
Installation Instructions
1. Make sure the ATV is completely cool before starting
the installation. Make sure the ATV is secure and is not
moving during installation.
2. Remove rear cylinder exhaust pipe fl ange.
3. Remove muffl er mounting bolts.
4. Loosen front head pipe muffl er joint clamp.
5. Remove muffl er assembly.
6. Remove front head pipe from forward cylinder head and
remove from ATV.
7. Install OEM sealing gasket to both head pipe collars.
8. Loosely install front head pipe.
9. Loosely install rear head pipe.
10. Loosely attach muffl er assembly to collector tube using
the 4 6x14mm socket head cap screws provided. Use the
supplied threadlock.
11. Slide collector tube over both head pipes, guiding them
with your hand to make sure everything lines up. Use the
supplied high temperature RTV.
12. Mount muffl er to ATV using OEM hardware and tighten.
Use the supplied threadlock on these bolts.
13. Rotate collector assembly from touching frame and tighten
the 4 V.A.L.E. muffl er joint bolts.
14. Tighten both headpipe fl ange bolts.
(Continued on page 2)
2005-06 Kawasaki
KFX700
Complete Exhaust System with M-7 Canister
Part # 005-1430106V
Qty. Description Part Number
1 KFX700 (2005-06) M-7 Aluminum Exhaust Canister 005-138-206M
1 KFX700 (2005-06) Stainless Steel Slip-On Tube 005-14301SC
1 KFX700 (2005-06) Stainless Steel Header Pipe (2 pcs.) 005-14301H
1 5mm Long Handle Ball end hex key 005-9-18610
1 Permatex Medium Strength Threadlock 031-P09178
1 High Temperature RTV 031-P22702
4 6x14mm Socket Head Cap Screw 005-SH614
2 Header Flange 005-143-15
2 TBR Script Logo Yellow Decal 4” 015-10208