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Pre-start-up, System check, Leak test and dehydration – Carrier 38AKS013-024 User Manual

Page 12: Turn on crankcase heater, Preliminary charge

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Table 6B — Electrical Data (3 Ph/50 Hz)

UNIT

38AKS

UNIT

COMPR

FAN MOTORS 230 v (Single Phase)

Model

Volts

MCA

ICF

MOCP

(Fuse

Only)

RLA

LRA

Total
Fans

FLA (ea)

Fan No.

kW

Nameplate

Supplied*

Min

Max

1

2

013

803

230

198

264

47.5

134

75

32.9

128

2

2.9

3.5

1.20

903

400

342

457

31.4

80

50

20.0

74

014

803

230

198

264

51.0

149

75

35.7

143

2

2.9

3.5

1.20

903

400

342

457

34.0

89

50

22.1

83

016

803

230

198

264

66.9

206

100

47.9

200

2

2.9

3.5

1.20

903

400

342

457

43.0

121

60

29.3

115

024

803

230

198

254

91.8

213

150

67.9

207

2

2.9

3.5

1.20

303

346

311

380

51.5

121

80

33.3

115

903

400

342

440

50.2

179

80

34.6

173

LEGEND

FLA

Full Load Amps (Fan Motors)

ICF

Maximum Instantaneous Current Flow during start-up

(LRA of compressor plus total FLA of fan motors)

kW

Total Fan Motor Input (kilowatts)

LRA

Locked Rotor Amps

MCA

Minimum Circuit Amps per NEC (U.S.A.),

Section 430-24

MOCP — Maximum Overcurrent Protection (amps)
RLA

Rated Load Amps (Compressor)

*Units are suitable for use on electrical systems where voltage sup-

plied to the unit terminals is not below or above the listed limits.
NOTES:
1. The MCA and MOCP values are calculated in accordance

with the National Electrical Code (NEC) article 440 (U.S.A.
standard).

2. Motor RLA and LRA values are established in accordance

with Underwriters’ Laboratories (UL) Standard 1995 (U.S.A.
standard).

PRE-START-UP

IMPORTANT: Before beginning Pre-Start-Up or
Start-Up, review Start-Up Checklist at the back of this
book. The Checklist assures proper start-up of a unit
and provides a record of unit condition, application re-
quirements, system information, and operation at ini-
tial start-up.

Do not attempt to start the condensing unit, even
momentarily, until the following steps have been com-
pleted. Compressor damage may result.

System Check

1. Check all air handler(s) and other equipment auxiliary com-

ponents. Consult the manufacturer’s instructions regard-
ing any other equipment connected to the condensing unit.
If unit has field-installed accessories, be sure all are prop-
erly installed and correctly wired. If used, airflow switch
must be properly installed.

2. Backseat (open) compressor suction and discharge valves.

Now close valves one turn to allow refrigerant pressure
to reach test gages.

3. Open liquid line service valve.
4. Check tightness of all electrical connections.
5. Compressor oil level should be visible in sight glass. See

Fig. 9. Adjust the oil level as required. Refer to Pre-
liminary Oil Charge section. No oil should be removed
unless the crankcase heater has been energized for at least
24 hours.

6. Be sure unit is properly leak checked, dehydrated, and

charged. See Preliminary Charge, this page.

7. Electrical power source must agree with nameplate

rating.

8. Crankcase heater must be firmly locked into compressor

crankcase. Be sure crankcase is warm (heater must be on
for 24 hours before starting compressor).

9. Be sure compressor floats freely on the mounting springs

and that snubber washers can be moved with finger pres-
sure. See Compressor Mounting, page 8, and Fig. 3 for
loosening compressor bolts.

Leak Test and Dehydration —

Leak test the entire

refrigerant system using soap bubbles and/or an electronic
leak detector. Evacuate and dehydrate entire refrigerant sys-
tem by use of methods described in GTAC II, Module 4,
System Dehydration.

Turn On Crankcase Heater

Turn on crankcase heater

for 24 hours before starting the unit to be sure all the
refrigerant is out of the oil.
To energize the crankcase heater,
proceed as follows:
1. Set the space thermostat set point above the space tem-

perature so there is no demand for cooling.

2. Close the field disconnect.
3. Turn the fan circuit breaker on. Leave the com-

pressor circuit breakers off. The crankcase heater is now
energized.

Preliminary Charge —

Refer to GTAC II, Module 5,

Charging, Recovery, Recycling, and Reclamation for charg-
ing methods and procedures. Charge each system with R-22
by the liquid charging method (through liquid service valve)
on the high side. Charge according to the values in the
Charging Chart, Fig. 10, 11, or 12.

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