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Insulation, Minimum fluid loop volume – Carrier EVERGREEN 23XRV User Manual

Page 23

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23

Insulation

23XRV MINIMUM FIELD-INSTALLED INSULATION

REQUIREMENTS

Factory insulation — Thermal insulation is factory-
provided to the following areas:
• Cooler (not including waterbox)
• Suction line
• Compressor and motor
• Oil cooling line and oil return system line (oil and refrig-

erant lines at or near evaporator pressure are insulated)

• VFD cooling line (oil and refrigerant lines at or near

evaporator pressure are insulated)

• Motor cooling line
• Vaporizer
• Liquid line and discharge line
• Float chamber
• Optional economizer (including vent line and econo-

mizer muffler)

Factory insulation is not available for the waterboxes.
Insulation applied at the factory is

1

/

2

-in. (13 mm) thick

closed cell and

1

/

2

-in. (13 mm) open cell PVC-Nitrile foam.

Some parts of the chiller are also treated with an outer
layer of

3

/

16

-in. (5 mm) thick vinyl. The

1

/

2

-in. (13 mm)

closed cell foam has a thermal conductivity K value of
0.28 (BTU in.)/(hr sqft °F) [0.0404 W/(m °C)] and

conforms with Underwriters Laboratories (UL) Standard
94, Classification 94 HF-1. Both the

1

/

2

-in. foam and the

3

/

16

-in. vinyl layer will pass flammability test method

MVSS 302.
Field insulation — As indicated in the Condensation vs
Relative Humidity table, the factory insulation provides
excellent protection against condensation under most op-
erating conditions. If temperatures in the equipment area
exceed the maximum design conditions, extra insulation is
recommended.

If the machine is to be field insulated, obtain the approx-

imate areas from the 23XRV Minimum Field-Installed Insu-
lation Requirements table.

Insulation of waterbox is made only in the field and this

area is not included in 23XRV Minimum Field-Installed In-
sulation Requirements table. When insulating the covers,
allow for service access and removal of covers. To estimate
water-box cover areas, refer to certified drawings.

High humidity jobsite locations may require field sup-

plied and installed insulation on the float chamber, suction
housing, and the lower half of the condenser.

CONDENSATION VS RELATIVE HUMIDITY*

*These approximate figures are based on 35 F (1.7 C) saturated suction
temperature. A 2° F (1.1° C) change in saturated suction temperature
changes the relative humidity values by 1% in the same direction.

Minimum fluid loop volume

Minimum fluid volume must be in excess of 1.5 gal per ton
(20 L per kW) for comfort cooling applications and apply 3
to 5 gal per ton (40 to 66 L per kW) fluid loop volume for
process applications.

COMPONENT

SIZE

INSULATION

ft

2

m

2

Cooler

30-32

96

8.9

35-37

108

10.0

40-42

109

10.1

45-47

122

11.3

50-52

115

10.7

55-57

130

12.1

Misc. Liquid Lines

All Sizes

21

2.0

Economizer

All Sizes

20

1.9

Compressor Motor

All Sizes

17

1.6

AMOUNT OF

CONDENSATION

ROOM DRY-BULB TEMPERATURE

80 F (27 C)

90 F (32 C)

100 F (38 C)

% Relative Humidity

None

80

76

70

Slight

87

84

77

Extensive

94

91

84

910