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58mv c – Carrier IDEALCOMFORT 58MVC User Manual

Page 18

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18

11

NO PREVIOUS CO

DE – S

ta

tus

code

s

are

erased

a

fter

72

hou

rs or can

be

manua

lly

erased

by

putting

setup

sw

itch

S

W

1-1

in

the ON

po

si

tion an

d

jumpering

R, W/W1

,

and Y

/Y

2

simul

tane

ously

until

sta

tu

s

co

de

#11 i

s

fla

shed

. Ru

n sy

stem

through

a

low

-

heat, hig

h-hea

t, or

cooling

cy

cle to

che

ck

sy

stem

.

12

BLO

W

ER ON

AFTER PO

W

E

R UP

(115V

OR 24V)

Normal opera

tion

.

Blow

e

r runs for

90

seconds, if uni

t i

s

pow

ered up durin

g

a ca

ll

for

hea

t (R-

W/W1

clo

sed)

or w

hen (R-

W

/W

1

ope

n

s)

during

the

blow

er o

n-delay

period.

13

LI

MI

T C

IRCUI

T LOCKOUT – Lock

out

occurs i

f

the

limit or

flame

rollo

ut sw

itch is

open long

er

than

3

minute

s or

10

succe

ssiv

e limit

trip

s o

ccurred

duri

ng h

igh-

heat.

Contr

ol w

ill a

uto-re

se

t a

fter 3

ho

urs.

See code

33.

14

IGNIT

ION LOCK

O

U

T – Sy

stem

faile

d

to

ignite

ga

s an

d pr

ove flame

in

4

attemp

ts.

Control

w

ill auto-re

set a

fte

r 3

hour

s.

S

e

e

sta

tu

s code

34

.

21

GAS HEAT

ING L

O

CKOUT – Turn

off

pow

e

r and w

ait 5

minute

s

to

retry

. Che

ck

for:

-

Stu

ck close

d

ga

s valv

e

relay

on con

tro

l.

-

Misw

ire

or shor

t to

gas

v

alv

e

w

ire.

22 ABNORMAL

FLAM

E-PROVING

S

IGN

AL

Flame is prov

ed w

h

ile ga

s v

alv

e is de-

energize

d.

Indu

cer

w

ill run un

til

fa

ult i

s

cleared

. Che

ck

for:

-

Stu

ck open

or

lea

ky

gas v

a

lv

e.

23

PRESSURE SW

IT

CH DI

D NOT OPEN –

Chec

k for:

- Obstru

cted

pre

ssur

e

tu

be.

- Pressure

sw

itch

stu

ck

closed.

24

SECONDARY

VOLTAGE FUSE

IS

OP

EN

Chec

k for:

-

Short

ci

rcu

it

in

se

co

ndary

v

oltage

(2

4V)

w

iring

including

the

rmosta

t

lead

s.

Discon

nect thermo

sta

t

lead

s to

isol

ate

shor

t cir

cui

t.

32

LOW

-HEAT PRESSURE SW

IT

CH DID

NOT CLOSE

OR R

E

OPENED –

If ope

ns

during bl

ow

er on-d

elay

period,

blow

er w

ill

come o

n

for

the

sel

ecte

d

bl

ow

er off-del

ay

.

If open

s w

ithin

5

minute

s a

fter i

gniti

on

the

nex

t heating

cy

cle

w

ill be restri

cted

to

high-hea

t. Che

ck

for:

-

Proper

v

ent

si

zing

.

-

Low

inlet ga

s pre

ssure (i

f L

G

PS

u

sed).

-

Restri

cted combu

stion

air

supply

.

-

Discon

nected

or

ob

str

ucted

pre

ssu

re

tubing

.

-

Defectiv

e or mi

sw

ired pre

ssure

sw

itch

es

-

Ex

cessiv

e

w

ind.

If problem

per

si

sts

tu

rn

setu

p

sw

itch

S

W

1-

3

ON.

- Plugged

cond

ensa

te

drain

.

-

Wa

ter

in v

ent p

ipin

g, p

ossible

sagging

p

ip

e.

33

LI

MI

T C

IRCUI

T FAULT – Indicat

e

s t

h

e

limit

o

r flame rollou

t

sw

itch

is

open or the

furna

ce

is opera

tin

g

in

high-hea

t only

mode due

to

2

su

ccessiv

e low

- or

medium-heat limit

trips.

Blow

er w

ill ru

n fo

r

4 min. or

un

til o

p

en

sw

itch

rema

ke

s

w

hichev

er is longer

. If open

longer

tha

n

3

min., code

chan

ges to

lo

ckout #13

.

If

open le

ss

than

3 mi

n.

statu

s co

de #3

3

continue

s

to

fla

sh

u

n

til

blow

er shu

ts o

ff

.

Flame rollou

t

sw

itch requir

es manual

rese

t.

C

h

e

ck

for

:

-

Proper rear

air baffle.

- Loose

blow

er

w

h

eel.

-

Defectiv

e

sw

itch

or

conne

cti

o

ns.

-

Improper

low

- or m

e

dium-heat ga

s

inp

ut

adjustment.

-

Improper

or

misali

g

n

ed limi

t an

d/or

limi

t

shield

.

-

Stu

ck high-

heat

sol

e

noid in

ga

s v

alv

e.

34

IGNIT

ION PROV

IN

G FAILURE

If

fla

me is

not

sen

sed

durin

g

the trial

for

igni

tion

period, the

con

trol

w

ill repeat

the

igni

ti

o

n

sequen

ce

3 mor

e

ti

mes be

fore

lo

ckout

#14

occurs.

If

flame

sig

nal i

s lo

st d

u

ring

th

e

blow

er on-delay

period, blow

er w

ill co

me on

for the

sele

cted

blo

w

er

off-delay

.

Che

ck

the follow

ing

it

ems first

before pro

ceed

ing

to the

nex

t

step

.

-

Gas v

a

lv

e turned

off.

- Manual

shut-off

v

a

lv

e.

-

Green/Y

e

llow

w

ire MUST be

conne

cte

d

to furna

ce

sheet

m

e

tal.

-

Flame sen

sor

must not be

groun

ded.

To

dete

rmine

w

h

ether the problem is

in

th

e

gas v

a

lv

e, ignite

r, o

r flame

sen

sor

the

sy

stem can

be oper

ated

in compone

n

t test

mode.

To che

ck th

e

igni

ter

remov

e

th

e

R

thermo

sta

t conn

e

cti

o

n

from the con

trol

,

rese

t pow

er, and

p

u

t

se

tup

sw

itch

S

W

1-6 in

the ON

po

si

tion to

sta

rt

th

e componen

t te

st.

Does the

igni

ter glo

w

orange/w

hite

by

the

end

o

f the

15 se

co

nd

w

a

rm-up

period

?

Unplug

igni

ter

harn

ess from con

trol

an

d

repeat componen

t

test by

turni

n

g

se

tup

sw

itch S

W

1-6

OFF and then back

ON.

Check for 1

1

5V

betw

een pin 3 a

n

d

NEUTRAL-L2 on

th

e co

ntro

l.

Wa

s 115

V

presen

t

for

the 1

5

second

period

?

Check conne

cti

o

ns and

re

try

.

If curren

t i

s near

ty

pical

v

alue

(4.0-6

.0

nominal)

a

n

d burne

rs

w

ill

not stay

on,

rep

e

at che

ck

in high-h

eat.

If bur

ners w

ill

stil

l no

t

stay

on repl

ace

control.

If

b

u

rner

s operate

in

high-hea

t then

sw

itch to

medium-heat, che

ck

mani

fold

pressure

.

If

OK

, ch

eck

burner carry

ov

er

and

flame

sen

sor loca

tion

.

Clean flame

sen

sor

w

ith fin

e

steel w

ool

and re

che

ck

curren

t. Nominal

curren

t i

s

4.0

to

6.0 mi

croam

ps.

Is

curren

t n

e

ar

ty

pical v

alue?

Replace

ele

ctro

de.

Will

main

burner

s

ig

nite

and

stay

on?

Replace

fur

nace

co

ntrol

.

Fi

xed.

NO

YE

S

YE

S

YE

S

NO

NO

15

BLO

W

ER

MOTOR LOCKOUT

– Indi

ca

tes

the blow

er

failed

to reach

250

RPM

or

the

blow

e

r failed

to

co

mmunicate

w

ithin 3

0

seconds a

fte

r be

ing

tur

n

ed

ON in

tw

o

succe

ssiv

e

heating

cy

cles.

Contro

l w

ill

auto-re

se

t a

fter

3 h

o

urs.

See

code

41.

45 CONTROL

CI

RCUI

TRY

LOCKOUT Au

to-re

set

afte

r 1

hour

lo

ckout due

to:

- Flame

cir

cui

t

failu

re

.

-

Gas v

a

lv

e relay

stu

ck

open.

- Softw

are

che

ck

err

or.

Reset pow

er to

cle

ar

lockout. Repla

ce

control

if code

repea

ts.

Replace

fur

n

ace

co

ntrol

.

Check for

con

tinui

ty

in the

harness

and igniter

.

Repla

ce

defe

ctiv

e

com

p

o

n

e

n

t.

Reconne

ct the R

th

ermostat lead

and

set

thermo

sta

t

to

c

a

ll

fo

r hea

t.

Con

n

ec

t

v

oltmeter a

cro

ss ga

s v

a

lv

e connection

s.

Does ga

s v

a

lv

e receiv

e 24V?

Does ga

s v

a

lv

e open and

allow

gas

to

flow

?

Do the

main

burner

s ig

nite?

Do the

main

burner

s

stay

on?

Allow

unit

to

drop

to low

-heat,

and che

ck

manifold

pre

ssu

re.

Repeat te

st to che

ck for

intermi

tten

t opera

ti

o

n.

Check that all

ga

s v

alv

es are

turned

on

. Repla

ce

v

a

lv

e.

Check conne

cti

ons.

If

OK

,

replace

control.

Chec

k for:

- Inadequa

te

flame

carry

o

v

e

r

or rough

igni

tion

.

-

Low

inlet ga

s pre

ssure.

- Proper

firin

g

ra

te

.

- Air

lea

kage

arou

nd

igniter

bracket.

Repeat call

for

h

e

at

and

che

ck flame

sen

sor cur

rent

duri

ng

trial for

igni

tion

period.

Is

the

DC

microamp

s bel

o

w

0.5?

YE

S

YE

S

YE

S

YE

S

Y

ES

NO

NO

NO

NO

NO

NO

43

LO

W

-HE

AT PRES

SURE S

W

ITCH OP

EN

W

H

IL

E MEDIUM-H

EAT PRESSURE

S

W

IT

C

H

IS

C

L

OS

ED

-

C

h

e

ck

fo

r:

-

Low

-heat

pre

ssure sw

itch stu

ck

open

.

-

Discon

nected

or

ob

str

ucted

pre

ssu

re

tubing

.

- Improper

pre

ssure

sw

itch

w

iring.

-

Low

inlet ga

s pre

ssure (i

f L

G

PS

u

sed).

- Plugged

cond

ensa

te

drain

.

-

Wa

ter

in v

ent p

ipin

g, p

ossible

sagging

pipe.

A07582

58MV

C