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Tweco 9-9435 User Manual

General description, Specifications, Scope of instructions

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March 6, 2006

1

Manual 0-4738 Rev. AA

82 Benning Street, West Lebanon, NH 03784 USA

(603) 298-5711 • www.thermal-dynamics.com

Manual 0-4738

Gas Control Module

Model GCM-2000

Catalog # 9-9435

Installation Instructions

General Description

This control Module is for use only with Thermal Dy-
namics Auto-Cut

®

20O2 and Auto-Cut

®

30O2 power

supplies and the Thermal Dynamics XT

TM

-301 torch.

Do not use this module with any other equipment.

The Control Module includes front panel selector
switches and flow and pressure controls and gauges.
All connections to the module are made to the rear
panel.

Specifications

40 lb / 18 kg

16.25"

413 mm

11"

279 mm

14.25"

362 mm

Art # A-07282

PREFLOW

H

2

O

MIST

PLASMA

SHIELD

PRESSURE

PLASMA

POWER SUPPLY

GAS

FLOW

ENABLE

DISABLE

MODE

RUN

SET PREFLOW

SET PLASMA

& SHIELD

TEST

9

9

GCM

2000

Automated

Plasma Cutting System

AMPS

Thermal Dynamics

GAS

O

2

- AIR

H35 - N

2

AIR - AIR

N

2

- H

2

O

Scope of Instructions

These instructions cover installation of the gas control
module only. Operational instructions are provided in
the Auto-Cut

®

20O2 and Auto-Cut

®

30O2 power sup-

ply manuals.

Installation

Select a clean, dry location with good ventilation and
adequate working space around all components.

All gas inputs and two control cables attach to the rear
panel. A fiber-optic control cable passes through the
rear panel and connects to a printed circuit board in-
side the module. There must be adequate space be-
hind the module for these hose and cable connections
without crimping.

The Gas Control Module must be installed in a suitable
location where it is easily accessible to the system op-
erator. The unit must be mounted to a flat horizontal
surface. If the module is mounted to a gantry or any
other support subject to vibration or motion, the in-
staller must fasten the module to the support securely.

The module should be located as far away as possible
from the Arc Starter due to electromagnetic interfer-
ence. It is acceptable to locate the control cable in the
same track as the cables from the Arc Starter.

The module includes feet which lift the bottom panel
off the mounting surface. There are ventilation holes
on the bottom panel; the space between the bottom
panel and the mounting surface must remain open for
ventilating air to enter the module. Louvers on the back
panel of the module must also remain unblocked, for
the free passage of ventilating air.

NOTE

The unit must be mounted so that the Flowmeters
are plumb. If the Flowmeters are not plumb,
incorrect flow indications may occur.

© 2006, Thermadyne Corp.