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08 ground connections for mechanized applications, 07 torch connections – Tweco FP-55 User Manual

Page 20

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INSTALLATION

3-4

Manual 0-2846

3.07 Torch Connections

NOTE

Equipment ordered as a system will have the Torch
factory connected to the Power Supply.

The Torch Leads must be properly installed to the Power
Supply for proper operation. If the torch leads were not
factory-installed, make all torch connections to the Torch
Bulkhead Panel for the desired application.

WARNING

Disconnect primary power at the source before dis-
assembling the torch or torch leads.

1.

Remove the Cover of the Power Supply to gain
access to the Torch Bulkhead Panel. See Section
5.05.

2.

Remove the retaining nut from the Strain Relief.

Strain Relief

Nut

Strain Relief

Torch Leads

Assembly

A-03529

Negative /
Plasma Lead

Pilot Lead

Figure 3-3 Retaining Nut Removal

3.

Feed the torch lead ends and the Strain Relief into
the hole in the unit.

4.

Secure the Strain Relief with the retaining nut re-
moved earlier.

5.

Connect the torch Negative/Plasma Lead to the
bulkhead connection inside the Power Supply.

Adapter

Plug

Pilot Lead

Torch Lead

Assembly

Negative/Plasma

Lead

Adapter

Connector

Pilot Lead Stud

Negative/Plasma Lead

Connection

A-03527

Control Circuit

Connectors

Note: Actual Bulkhead
configuration may
differ from that shown.

Figure 3-4 Torch Lead Connections To Bulkhead

6.

Connect the Control (PIP) Circuit Connectors to
the mating connectors on the Power Supply
Adapter.

7.

Remove the top nut and washer from the Pilot
Stud.

8.

Place the lug on the Pilot Control Wire onto the
stud and secure with the nut and washer removed
in Step 7.

9.

Tighten the Strain Relief onto the Torch Leads.

10. Check the torch for proper parts assembly per the

torch manual.

CAUTION

The torch parts must correspond with the type of
operation. Refer to the appropriate torch manual
for proper parts selection.

11. Re-install the Power Supply Cover on the Power

Supply.