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Thermal arc 95 s safety instructions – Tweco 95 S Thermal Arc(Nov2010) User Manual

Page 8

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THERMAL ARC 95 S

SAFETY INSTRUCTIONS

Manual 0-5175

1-2

Safety Instructinos

WARNING

FUMES AND GASES can be hazardous to your health.
Welding produces fumes and gases. Breathing these

fumes and gases can be hazardous to your health.

1. Keep your head out of the fumes. Do not breathe the fumes.

2. If inside, ventilate the area and/or use exhaust at the arc to remove

welding fumes and gases.

3. If ventilation is poor, use an approved air-supplied respirator.

4. Read the Material Safety Data Sheets (MSDSs) and the

manufacturer’s instruction for metals, consumables, coatings,

and cleaners.

5. Work in a confined space only if it is well ventilated, or while

wearing an air-supplied respirator. Shielding gases used for

welding can displace air causing injury or death. Be sure the

breathing air is safe.

6. Do not weld in locations near degreasing, cleaning, or spraying

operations. The heat and rays of the arc can react with vapors to

form highly toxic and irritating gases.

7. Do not weld on coated metals, such as galvanized, lead, or

cadmium plated steel, unless the coating is removed from the weld

area, the area is well ventilated, and if necessary, while wearing

an air-supplied respirator. The coatings and any metals containing

these elements can give off toxic fumes if welded.

WARNING

WELDING can cause fire or explosion.
Sparks and spatter fly off from the welding arc. The flying

sparks and hot metal, weld spatter, hot workpiece, and

hot equipment can cause fires and burns. Accidental

contact of electrode or welding wire to metal objects

can cause sparks, overheating, or fire.

1. Protect yourself and others from flying sparks and hot metal.

2. Do not weld where flying sparks can strike flammable material.

3. Remove all flammables within 35 ft. (10.7 m) of the welding arc.

If this is not possible, tightly cover them with approved covers.

4. Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

5. Watch for fire, and keep a fire extinguisher nearby.

6. Be aware that welding on a ceiling, floor, bulkhead, or partition

can cause fire on the hidden side.

7. Do not weld on closed containers such as tanks or drums.

8. Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly

unknown paths and causing electric shock and fire hazards.

9. Do not use welder to thaw frozen pipes.

10. Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

Welding or Cutting

Operation

Electrode Size

Metal Thickness

or Welding Current

Filter

Shade

No.

Welding or Cutting

Operation

Electrode Size

Metal Thickness

or Welding

Filter

Shade

No.

Torch soldering

2

Gas metal-arc

welding (MIG)

Torch brazing

3 or 4

Non-ferrous base metal

All

11

Oxygen Cutting

Non-ferrous base metal

All

12

Light

Under 1 in., 25 mm

3 or 4

Gas tungsten arc welding

All

12

Medium

1 to 6 in., 25-150 mm

4 or 5

(TIG)

All

12

Heavy

Over 6 in., 150 mm

5 or 6

Atomic hydrogen welding

All

12

Gas welding

Carbon arc welding

All

12

Light

Under 1/8 in., 3 mm

4 or 5

Plasma arc welding

Medium 1/8 to 1/2 in., 3-12 mm

5 or 6

Carbon arc air gouging

Heavy

Over 1/2 in., 12 mm

6 or 8

Light

12

Shielded metal-arc

welding

(stick) electrodes

Under 5/32 in., 4 mm

10

Heavy

14

5/32 to 1/4 in.,

4 to 6.4 mm

12

Plasma arc cutting

Over 1/4 in., 6.4 mm

14

Light Under 300 Amp

9

Medium 300 to 400 Amp

12

Heavy Over 400 Amp

14

Eye protection filter shade selector for welding or cutting

(goggles or helmet), from AWS A6.2-73.